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Shop Vac Cyclone???

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Project by cdhilburn posted 582 days ago 3141 views 12 times favorited 8 comments Add to Favorites Watch
Shop Vac Cyclone???
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The sawdust is finally getting to me. After the last couple of projects I had sinus trouble, sore throat, headache, etc. Not a coincidence as I had been sanding for a couple of hours a day!!!! My dust collection efforts up to this point have been minimal at best. I cannot spring for a dust collector at the moment and really do not have the space. I ditched the old shop vac for a Ridgid WD1450 (amazingly quiet compared to the old screamers I had!!!) but couldn’t see spending the money for a Dust Deputy. I have seen several guys making something similar to this and thought I would give it a try. I am not nearly smart enough to talk flow rates but this thing works. I hooked it up and started sucking the dust and pieces from the box below my table saw and could hear pieces start to rattle in the bottom of the bucket. Opened the vac up and there was maybe a 1/4 cup of dust in the bottom and lots and lots more in the bucket. I didn’t document the process because I honestly didn’t believe it would work. I think Bill Pentz is the guy responsible for all of the science behind the cyclone so here is a link to his site – http://billpentz.com/woodworking/cyclone/Index.cfm

Construction is sheetmetal, screws, liquid nails and the tops and bottoms were 1/2” plywood cut with a jig saw (wood working part of project). I used so much of the liquid nails that I had to paint it to cover it up. We had just finished making some wooden pumpkins for Halloween so enter the orange color. It was just fortuitous that it matches the new Ridgid vac. The side piece of pvc is angled slightly downward and the top piece goes into t depth about 4 inches bellow the side. Again this isn’t science but what I had seen elsewhere!!! Thanks to everyone who posts there genius so the rest of us can piece it together with normalcy!!!




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8 comments so far

View Jim Jakosh's profile

Jim Jakosh

7318 posts in 1276 days


#1 posted 582 days ago

That looks great. I have to make one too!. I’m looking for about a 20-30 gallon bucket/barrel to put it on so I don’t have to empty it so often. I take it the vacuum source gets hooked to the top and the hose to the tool comes out the side? Right?

-- Jim Jakosh.....Practical Wood Products...........Learn something new every day!!

View cdhilburn's profile

cdhilburn

86 posts in 855 days


#2 posted 582 days ago

That’s right Jim

View 489tad's profile

489tad

993 posts in 1182 days


#3 posted 582 days ago

Thanks, thats going on the list. Nice metal work!!

-- Dan I.G.N.

View Andy123's profile

Andy123

226 posts in 645 days


#4 posted 582 days ago

Nice!

-- The mistakes I make in woodworking are not mistakes they just give my projects character- Me

View wdh's profile

wdh

54 posts in 1811 days


#5 posted 582 days ago

Nice! I built one too. It is amazing how much sawdust it catches before getting to the vac! Do you have an air cleaning system?

-- Wayne,Saint John,NB

View reggiek's profile

reggiek

2238 posts in 1441 days


#6 posted 582 days ago

I made my own with a ball of yarn and some duct tape (just kidding).

Actually, I received the Rockler cyclone as a present and it has worked supperb for me. After having one of these and using it….I wonder how I did without one….especially when I don’t have to keep cleaning out the filter while it is buried in a ton of dust and other muck pulled in by the vacuum. No matter what the theory and the calculations behind these…they work well and sure save on the filters.

-- Woodworking.....My small slice of heaven!

View Sodabowski's profile

Sodabowski

1818 posts in 1004 days


#7 posted 581 days ago

Far more decent than mine (a thrash container on wheels with the tubing coming in from the front).

-- Thomas - There is no such thing as a problem, there only are solutions.

View Knothead62's profile

Knothead62

1695 posts in 1132 days


#8 posted 581 days ago

I was hoping the orange color was for the University of Tennessee, even though they haven’t done very good this year. I supplement my Cyclone with a box fan and a furnace filter held on with a bungee cord. Wife gave me this idea from an H&G show.
Compliments on a useful project.

-- Regret- the feeling you get just after you do something really stupid.

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