| Project by corydoras | posted 609 days ago | 7160 views | 25 times favorited | 14 comments | ![]() |
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Wanting to try out pocket hole joinery, I bought a pocket hole jig of ebay for $12 and a $8 stepped drillbit from Sears.
The toggle clamp is also a $8 clamp of ebay.
Soon to find that clamping this jig to the workpiece every time was timeconsuming.
So I made this jig based on the original Kreg K2 jig that sells for $255, yes you read correct, 255 USD, here in Norway
I works basically the same, and I made a slot to fit the jig i had, and also drilled and threaded a 6 mm hole in the pocket hole jig of ebay to make it slidable up and down as seen in picture 3,4 and 5, to siut different material thicknesess
It holds its position by tightening the knob seen in pic 5.
The hole jig is beeing held i place by a clamp on the workbench.
The newest Kreg jigs have the toggle clamp handle on the other side of the workpiece, making it easier to reach, but I have no problem reaching over to operate it.
-- ->Growing old is mandatory, Growing up is optional-<
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14 comments so far
helluvawreck
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10480 posts in 1038 days
#1 posted 609 days ago
Very clever and $255 is a lot of money. So good work.
-- If a man does not keep pace with his companions, perhaps it is because he hears a different drummer. Let him step to the music which he hears, however measured or far away. Henry David Thoreau
JL7
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3643 posts in 1136 days
#2 posted 609 days ago
Good one! I might try this idea as well – thanks!
Jeff
-- Jeff - I have not failed. I've just found 10,000 ways that won't work.
sarahss
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234 posts in 821 days
#3 posted 609 days ago
very good idea and great $ saving tip
Eduardo Licona
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16 posts in 663 days
#4 posted 609 days ago
thanks for sharing….
-- Eduardo Licona
Dusty56
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10532 posts in 1859 days
#5 posted 609 days ago
WOW , $255 !! Great project that saved you so much money in the end : )
-- When did quiet and quite become the same word ? I'm guessing about the same time as your and you're did.
Bricofleur
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948 posts in 1364 days
#6 posted 609 days ago
Great job! I’m glad you were able to provide height adjustment.
I have a comment though. I noticed traces of pilot holes in the base of your jig. Kreg Company suggests you don’t drill through the stock to prevent tearout that would compromise tight joints.
By the way, Kreg’s lastest version has the toggle clamp in the back, like prior models. You did it right!
Best,
Serge
http://atelierdubricoleur.wordpress.com
-- Learn from yesterday, work today and enjoy success tomorrow. -- http://atelierdubricoleur.wordpress.com
ChuckM
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446 posts in 1838 days
#7 posted 609 days ago
Great shop-made pocket hole jig. Serge is right about not drilling through the stock. The joint can break off on the endgrain side if it’s under great stress.
By the way, for those in Norway who want to buy a K4 jig (I think K2 is being phased out?), you can get it for $99 Cdn here:
http://www.leevalley.com/en/wood/page.aspx?p=61977&cat=1,180,42311,46275
It’s free shipping if you order it before Sept 26.
-- The time I enjoy wasting is not time wasted
corydoras
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72 posts in 669 days
#8 posted 609 days ago
Thanx for the positive comments all of you:
@Serge: the holes in the bottom are from the drillbit indeed, I lent it to a friend of mine, and he was not aware of this, and I also suspect that he did not use self boring screws, so mabye that is why he did it, i dont know.
@ChuckM: Free shipping to Canada and US unfortunately:(
One thing I am considering is to drill an dust extraction port on the back, like the original, to get rid of the chips, so I do not have to eject the bit so many times during drilling to remove the chips
-- ->Growing old is mandatory, Growing up is optional-<
gtpreacher
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58 posts in 1437 days
#9 posted 609 days ago
Sometimes those holes in the base get there when someone forgets to reset the stop collar after he’s changed the material thickness. Someone like me, that is.
-- Phil, North Carolina
StumpyNubs
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5049 posts in 972 days
#10 posted 609 days ago
I always wonder why companies sell a piece of plastic with a little metal for a couple hundred dollars. It likely costs less than five bucks to make them, and they mark that up way beyond what most people are willing to pay! I’m all for businesses making money, but to me, that just seems like bad business…
Anyway, you beat them at their own game, bravo to you!
-- It's the best woodworking show since the invention of wood... New episodes Wednesdays at: http://www.stumpynubs.com
Woodwrecker
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3008 posts in 1747 days
#11 posted 609 days ago
Man O Man. I can’t believe how much that thing is in Norway.
You did a nice job working up an affordable solution.
-- Eric
Doug Scott
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72 posts in 621 days
#12 posted 608 days ago
Good for you ! now I know that I’m not the only guy the makes his own jigs, made one bout 10 years ago, but I was working in a furniture factory and acquired the slide holder.
Keep up the good work. I’m now a self employed furniture builder and still like saving money that way.
-- Furniture By Douglas, Comstock Park, MI
cdbridge39
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147 posts in 1096 days
#13 posted 608 days ago
Awesome !!! I have one of those cheap pocket hole jigs, I think I might try that too.
-- If it ain't broke don't fix it, if you fix it make it better than it has to be.
steliart
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1286 posts in 860 days
#14 posted 600 days ago
Very nice!
Thx
-- I am not so rich to buy cheap tools.
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