| Project by shipwright | posted 618 days ago | 2556 views | 14 times favorited | 51 comments | ![]() |
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This is not my application to join the fancy box club. It represents a series of experiments conducted to prepare the way for that application at some later date. As with all experiments, some went well and some not so well but all were valuable learning experiences.
This is an MDF based box, veneered inside and out with hot hide glue using vacuum bag, hammer veneering and clamps with cauls in the various areas as required.
The veneers are:
Lid and insets on sides, back…... Carpathian Elm Burl
Stringing….............................. Paduk
Body of box….......................... Black Mottle Makore
Inside of box…........................ Walnut
Inside lid and bottom…............. Big Leaf Maple
Inside detail….......................... Purpleheart, Zebrano
Dyed marquetry….................... Big Leaf Maple
The hinge is Purpleheart and Holly, the trays are Arbutus with Purpleheart handles and the base and lid trim are Wenge.
The experiments were
1) To see how far I could force a burl veneer to conform to a non flat surface.
2) To see if I could apply my watercolor dye process to tiny pieces of thin veneer.
3) To see if it was feasible to hammer veneer round corners.
4) To see if my wooden hinge would work on a thicker, heavier box.
What I learned:
1) Burl veneer can be remarkable malleable.
2) Burl veneers aren’t a good background for dyed marquetry.
3) You can hammer veneer corners.
4) The hinge works famously but should have been full length.
5) MDF is not a good base for gluing / stripping / re-gluing with hot glue. Hardwood would have worked better.
For the most part I’m quite happy with it although it has many flaws if you get close and examine it. Any day you learn something is a good day.
Thanks for looking.
Comments, critiques and questions are always welcome.
-- Paul M ..............If God wanted us to have fiberglass boats he would have given us fiberglass trees. http://prmdesigns.com/
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51 comments so far
tinnman65
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897 posts in 1583 days
#1 posted 618 days ago
Wow! Very nice Paul. I’m sure you will be a welcome member to the fancy box club. I always enjoy your post’s Keep them coming!
-- Paul--- Creativity is allowing yourself to make mistakes. Art is knowing which ones to keep. — Scott Adams
Lee A. Jesberger
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6498 posts in 2148 days
#2 posted 618 days ago
Great job, Paul!
Beautiful box, full of intricate techniques.
Not bad for a Canucks’ fan. LOL
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
David Drummond
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78 posts in 834 days
#3 posted 618 days ago
That looks awesome… I’m glad that you have opened up your eyes to new techniques. I try to always keep an open mind to design as well. Job well done!
“Wisdom begins in wonder” Socrates
-- "Twenty years from now you will be more disappointed by the things that you didn't do than by the ones you did do... Explore, Dream, Discover” Mark Twain
Greg The Cajun Box Sculptor
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3776 posts in 1477 days
#4 posted 618 days ago
I think you did an excellent job and it might just be that you could get the box making bug.
Such a nice combination of woods really makes it stand out.
-- Every step of any project should be considered your masterpiece if you want the finished product to reflect the quality of your work. http://www.FineArtBoxes.com
Woodwrecker
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3005 posts in 1744 days
#5 posted 618 days ago
Whoa !
Don’t look now Paul, but your master craftsmanship is showing !
Holy Smokes !
-- Eric
RogerBean
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757 posts in 1122 days
#6 posted 618 days ago
Paul,
Boy, when you experiment with complexity, you don’t do it in half measure! Lots of really good stuff going on here. I think your entry into the fancy box club is pretty well assured. Nice work, indeed.
Roger
-- "Everybody makes mistakes. A craftsman always fixes them." (Monty Kennedy, "The Checkering and Carving of Gunstocks", 1952)
Dennis Zongker
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2177 posts in 1761 days
#7 posted 618 days ago
Beautiful Box Paul!!! Do you have any close ups of the Flowers?
-- Dennis Zongker
SPalm
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4108 posts in 2051 days
#8 posted 618 days ago
Yikes! Lots of good stuff here. I am impressed.
So, the entire substrate is MDF? You sanded sanded curves into the MDF top and then got that burl to wrap around it? Amazing.
Man, it seems like you are sure having some fun.
Steve
-- -- I'm no rocket surgeon
Trev_Batstone
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317 posts in 662 days
#9 posted 618 days ago
This is unbelievably beautiful, Paul. Great handywork and a lovely job.. must have taken a good many hours, but well worthi it. I really like the top as well.. beautiful. Congratulations on a fine project and thanks for sharing. It gives me something to think about for a future project. Keep up the good work!
-- LIVE, LAUGH, CUT WOOD.
shipwright
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3389 posts in 967 days
#10 posted 618 days ago
Thank you all for the kind comments.
Roger, Might as well get it all done in one shot. I’m not getting any younger. :-)
Steve, All MDF, shaped and then veneered….and Yes, I’m having a ball.
Dennis, The marquetry and dying are fine, I’m happy. The problem is that the burl veneer expands unevenly when glued up and requires sanding that I can’t do over the dye. The Paduk string (band) is sanded thin because I decided to add it taped to the marquetry to avoid the soggy MDF problem when lifting cutouts with warm water and the iron. Hope you get what I mean. I learned a lot here.
-- Paul M ..............If God wanted us to have fiberglass boats he would have given us fiberglass trees. http://prmdesigns.com/
littlecope
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2329 posts in 1671 days
#11 posted 618 days ago
Experimental?!
I can’t hardly wait until you give it a serious try Paul… :)
Well Done on a lovely box my Friend… Whoever runs that “Fancy Box Club” would be daft not to give you immediate admittance!!
-- Mike in Concord, NH---Unpleasant tasks are simply worthy challenges to improve skills.
LittlePaw
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1500 posts in 1247 days
#12 posted 618 days ago
It is absolutely amazing how much I learned from your post, Paul. I’ve wondered bout MDF for box core, thanx to you now, I won’t have to find out the hard way. Also I’ve trying to come up with a fancy box design for a Mahjong set. The plastic case that came with the set many years ago has seen better days. We don’t play it much – about twice a year – but I’ve been wanting to make a better case for it. Thanx for the ideas, Paul. That is an heirloom box for sure!
-- Paul - The sweetest sound in my shop, next to Mozart, is what a hand plane makes slicing a ribbon.
majeagle1
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1382 posts in 1665 days
#13 posted 618 days ago
Absolutely beautiful Paul…... I agree with the rest, if these are your “experiments”.... WOW, can’t imagine the complexity and beauty of one of your “serious” projects !!! Yes indeed, a full entry into the “Fancy Box Club” !
I love the shape of the box and the smooth easy outside lines and then the complex designs/shapes going on in the inside of the box. Very well done ! Your roses are just beautiful, love ‘em !
-- Gene, Majestic Eagle Woodworks, http://majesticeagleww.etsy.com/, http://www.flickr.com/photos/majesticeagle/
peteg
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2274 posts in 992 days
#14 posted 618 days ago
Wowiee Paul, Your top drawer skills on display with this one, just fabulous to looook at, fantastic job my friend.
:: )))
-- Pete G: If you always do what you always did you'll always get what you always got
BobTheFish
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387 posts in 721 days
#15 posted 618 days ago
Very cool!
As far as backgrounds go, typically, a clearer veneer is better because otherwise the background competes with whatever’s on it (unless it’s a VERY simple design).
MDF I don’t care for, but plywood is awesome, and doesn’t have the warpage of hardwoods.
AMAZING work though, and shows what I have yet to aspire to. :)
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