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Backsaw overhaul

Project by Greg Salata posted 655 days ago 662 views 1 time favorited 20 comments Add to Favorites Watch

I have had this old Disston backsaw around my shop for quite a while.

Although functional it was less than pleasing to the eye.

One evening while looking at it I decided to dress it up a bit and scheduled it for surgery.

I removed the handle and started working with my rasps on the old ugly handle.

After a bit of work this is what I came up with.
I believe the handle is beech.

Patterned off of one of my old saws it not only looks better but feels so much better as well.

I use this saw much more frequently than in it’s prior life.


20 comments so far

View GaryK's profile

GaryK

9521 posts in 882 days


posted 655 days ago

Very nice job!

-- Gary, East TX -- The longest journey begins with a single step.

View Thos. Angle's profile

Thos. Angle

4013 posts in 856 days


posted 655 days ago

Well done.

-- Thos. Angle

View sharad's profile

sharad

709 posts in 698 days


posted 655 days ago

Very nice face lift to your back saw. I am trying to do the same or make a new handle. I will post it when ready. I am searching for the fixing nut bolt
Sharad

-- patanjali

View Tomcat1066's profile

Tomcat1066

776 posts in 689 days


posted 655 days ago

Very nice job. I like the newer handle style you made better than the post WWII Disston handles anyways. Very nice job.

-- "Give me your poor tools, your tired steel, your huddled masses of rust." Yep, I ripped off the Statue of Liberty. That's how I roll!

View Critterman's profile

Critterman

546 posts in 703 days


posted 655 days ago

Nice work, always like to see old tools looking good again like they deserve.

-- Jim Hallada, Chesterfield, VA

View Dadoo's profile

Dadoo

1723 posts in 884 days


posted 655 days ago

KEWL! A backsaw with a flame job! Looks good!

-- Bob Vila would be so proud of you!

View jockmike2's profile

jockmike2

7299 posts in 1140 days


posted 655 days ago

Looking good, nice work. mike

-- Mike. mwurm13@yahoo.com

View rikkor's profile

rikkor

11335 posts in 768 days


posted 654 days ago

That is a transformation!

View Scott Bryan's profile

Scott Bryan

20603 posts in 715 days


posted 654 days ago

Greg, I like what you did to the saw. I have a couple of Disston had saws that I have been meaning to knock the rust off of but I wouldn’t have considered reforming the handle. I like what you did with this backsaw.

Thanks for the inspiration.

-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.

View Greg Salata's profile

Greg Salata

81 posts in 655 days


posted 654 days ago

Thanks for all of the kind words.

Greg

View Blake's profile

Blake

2753 posts in 768 days


posted 653 days ago

Thats amazing what you have done to reshape that handle! It looks SO cool now. Great job on the restoration, it’s got an entire new life.

-- Check out my new website! http://www.blakeweberwoodworking.com

View Dorje's profile

Dorje

1767 posts in 890 days


posted 652 days ago

Very cool – what kinds of files and rasps did you use?

-- Dorje (pronounced "door-jay"), Seattle, WA

View Greg Salata's profile

Greg Salata

81 posts in 655 days


posted 652 days ago

After shaping on the bandsaw, I used a small set of riffler rasps for the details.

View Dorje's profile

Dorje

1767 posts in 890 days


posted 622 days ago

Greg – what’s the blade length and ppi on this saw? Also, rip or cc?

-- Dorje (pronounced "door-jay"), Seattle, WA

View jeanmarc's profile

jeanmarc

1751 posts in 610 days


posted 528 days ago

Very nice job!

-- jeanmarc manosque france

View trifern's profile

trifern

7894 posts in 660 days


posted 525 days ago

Wow! Better than the original.

-- My favorite piece is my last one, my best piece is my next one.

View Dusty56's profile (online now)

Dusty56

3459 posts in 581 days


posted 448 days ago

sweet make over !!!

-- You know you're getting old when you know the difference between you're (you are) and your (belonging to you) AND how to use them in a sentence .

View lou's profile

lou

44 posts in 336 days


posted 295 days ago

great idea.

View Cantputjamontoast's profile

Cantputjamontoast

172 posts in 326 days


posted 132 days ago

Holy cow!!!!!!

That’s nice work!!!!!!

-- "Not skilled enough to wipe jam on toast!"

View Karson's profile

Karson

25792 posts in 1294 days


posted 132 days ago

Thats a great conversion on the saw handle.

-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †

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