| Project by Hawgnutz | posted 1934 days ago | 6024 views | 23 times favorited | 21 comments | ![]() |
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Here is a little plane I needed a week or so ago when I was working on a set of frames that needed a rabbet planed down after the miters were glued up. I did not have a bullnose plane or a chisel plane, so I decided to make one for future needs. I found a plane iron on Ebay that was narrower than usually used for block planes. It was 1 3/8. instead of 1 5/8. Not much, but it makes for a steadier base on the chisel plane.
The wook is reclaimed oak from a pallet I salvaged from a local hardware/farm supply store. Here is the half of the pallet I left intact. (It was a huge, eight-foot pallet) It weighed a lot so I knew it was solid hardwood. I initially thought it might be cherry, because of its reddish look. I needed a 3×10 piece of it, at 1 3/8 thickness, and I found out it was oak when I jointed and planed it down to size.
I used a jig to cut the ramp portion to 20 degrees, then flipped the cut part over the top and glued it to make the handle. I shaped the handle with a file and sandpaper. I used my router to make the groove. It was finished with Danish oil. You can still see some nail holes behind the threaded insert. (I did not want those holes on the soul, which is finished with some finishing wax.)
It works fine. leaving thin shavings behind. =];o)
God Bless,
Hawg
-- Saving barnwood from the scrapyards
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21 comments so far
Karson
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34370 posts in 2569 days
#1 posted 1934 days ago
Great plane. We need some construction photos.
-- I've been blessed with a father who liked to tinker in wood, and a wife who lets me tinker in wood. Southern Delaware karson_morrison@bigfoot.com †
Scott Bryan
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27262 posts in 1991 days
#2 posted 1934 days ago
Again that is a wonderful use of scraps and discarded materials. I agree with Karson about the construction photo. I would not know where to begin on constructing a plane.
Thanks for the post.
-- Challenges are what make life interesting; overcoming them is what makes life meaningful- Joshua Marine
GaryK
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10263 posts in 2157 days
#3 posted 1934 days ago
Pretty cool!
-- Gary - Never pass up the opportunity to make a mistake look like you planned it that way - Tyler, TX
Hawgnutz
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526 posts in 2245 days
#4 posted 1934 days ago
I will make another romorrow and fullly document the construction.
God Bless,
Hawg
-- Saving barnwood from the scrapyards
cajunpen
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11537 posts in 2235 days
#5 posted 1934 days ago
Good job Hawg.
-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/
rikkor
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11296 posts in 2043 days
#6 posted 1934 days ago
Nice! Looking forward to the step-by-step.
herbr
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141 posts in 2237 days
#7 posted 1933 days ago
Very nice functional use of recylcled material!
-- Spread love with our work
Hawgnutz
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526 posts in 2245 days
#8 posted 1933 days ago
Thanks for all the comments. I will probably have to wait a couple days to do another. I will post it on the tools forum.
God Bless,
Hawg
-- Saving barnwood from the scrapyards
Thos. Angle
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4400 posts in 2131 days
#9 posted 1933 days ago
Great job, Marc! Not only functional but good looking as well. Way to go!!
-- Thos. Angle, Jordan Valley, Oregon
Douglas Bordner
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3907 posts in 2233 days
#10 posted 1933 days ago
That’s the stuff! Hope you don’t mind if I borrow your design. I just picked up a load of planes and some will work as blade donors. Thanks, Hawg.
-- "Bordnerizing" perfectly good lumber for over a decade.
Hawgnutz
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526 posts in 2245 days
#11 posted 1933 days ago
Thanks, Tom and Doug.
Doug, the beautiful thing about this design is that it can be designed for any width of plane iron. I am trying to find a plane iron around 1” for my next one. I think woodcrafthas one, but i am hesitant to pay around $30.00 for it as I will only use it sporadically.
God Bless,
Hawg
-- Saving barnwood from the scrapyards
Bob #2
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3808 posts in 2190 days
#12 posted 1933 days ago
Ingenious, now I want one!
nice job.
Bob
-- A mind, like a home, is furnished by its owner
Hawgnutz
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526 posts in 2245 days
#13 posted 1933 days ago
Bob, that can be aranged. I am making a second one to post a how-to-do-it. So, I will have 2 of these… don’t know what to do with the second one. They really are slick for cleaning up in a mitered corner, where no other plane can go…LOL
Really, just stay tuned and watch for my post tomorrow or Wed.
God Bless,
Hawg
-- Saving barnwood from the scrapyards
YorkshireStewart
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1097 posts in 2070 days
#14 posted 1933 days ago
I think we need to see a third one made, too, just to be sure! Oh, by the way, I don’t own one like this either! <g>
Seriously though, a great little plane & a good example of recycling Hawg.
-- Res severa verum gaudium - True pleasure is a serious business. http://www.folksy.com/shops/TreeGems
shawnseanderson
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25 posts in 1933 days
#15 posted 1933 days ago
Good Idea, I would like to know the life you get out of it. thanks for posting the pics. I am looking forward to the detailed post.
-- Shawn, Washington, No really, its a work in progress.
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