LumberJocks

Heart Box

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Project by EMVarona posted 06-08-2011 01:49 AM 1609 views 2 times favorited 7 comments Add to Favorites Watch

Eager to test my shop made pin router jig. The heart box consists of 5 layers of 1/2 in. board. The middle parts of the three inner layers only were routed open. The bottom and the three inner layers were glued together. The cover was left free. After a little sanding … voila! ... the heart box.

-- Ed "Real happiness is one that you share."





7 comments so far

View Gene Howe's profile

Gene Howe

6051 posts in 2176 days


#1 posted 06-08-2011 01:58 AM

Nice! I like it.

-- Gene 'The true soldier fights not because he hates what is in front of him, but because he loves what is behind him.' G. K. Chesterton

View cwdance1's profile

cwdance1

1145 posts in 2006 days


#2 posted 06-08-2011 03:37 AM

Great looking box, wonderful job.

View Big_Eddy's profile

Big_Eddy

57 posts in 1629 days


#3 posted 06-08-2011 04:31 AM

Very nice… good Idea of making a home made pin router.

-- If i'd a knowed you coulda goed I'd a seen you gotta went

View Karson's profile

Karson

34912 posts in 3148 days


#4 posted 06-08-2011 04:32 AM

nice joib.

-- I've been blessed with a father who liked to tinker in wood, and a wife who lets me tinker in wood. Southern Delaware karson_morrison@bigfoot.com †

View prompt's profile

prompt

304 posts in 1340 days


#5 posted 06-08-2011 05:10 PM

Beautiful.

-- Elhan, Azerbaijan

View Armand's profile

Armand

223 posts in 1658 days


#6 posted 06-09-2011 02:08 PM

The jig is becoming more interesting to me coz it produce nice projects.

-- My Master is Mankind's Greatest Carpenter.

View EMVarona's profile

EMVarona

437 posts in 1583 days


#7 posted 06-10-2011 12:42 AM

Thanks Guys!

After all the trials, I’d say that the system takes some practice. The photos do not show the amount of waste I produced. Anyway some lessons I learned 1) It is a lot easier to use soft wood. 2) The router bit must be very sharp. 3) The template must be very stable. I used masonite (lawanit) for the template but the fibers tended to loosen after some use and it becomes inaccurate. I am thinking of using 2-3 layers of vinyl tiles glued together to make templates. 4) Template must be glued well to the piece. Dust can render the double-sided tape ineffective. Anyway, give it a try. It’s inexpensive to make. Last but not least take the necessary safety measures. The router bit is unforgiving.

-- Ed "Real happiness is one that you share."

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