LumberJocks

Box with a Secret Locking Mechanism

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Project by JamesVavra posted 05-25-2011 02:36 AM 13981 views 38 times favorited 38 comments Add to Favorites Watch

One of the guys at the office asked me to make a box for his nephew. he only requirement: some sort of secret or trick locking mechanism. He and I brainstormed a bit and then I went home to make some prototypes. After he picked one, this is what I came up with.

The dimensions are roughly 9” x 7” and it’s 5.5” tall. The sides are solid maple and the top and bottom panel are maple ply. The miter keys and top inlay are bubinga. Finish is 5 coats of rattle can lacquer rubbed out with steel wool.

The handle is attached to the body with rare earth magnets. They are a bit proud on the handle and a bit recessed on the body, making for a very positive fit – it’s hard to tell it comes off and take a bit of force. Inside the mortise lock, there are two very small magnets that hold the catch in either the locked or unlocked position. The much larger magnet in the handle/key attract the magnet on the bottom side of the catch and allow you to move the catch between the two positions. The locking mechanism works very well. And aside from mis-positioning the hinges by something like 1/64th (and thus causing the lid to be just slightly skewed from the body), I’m pretty happy with it. If I had the time, I’d fill the hinge holes with maple dowels and try again, but I’m out of time on it.

One lesson learned: when working with hidden magnets, do not use steel wool. The little fibers are impossible to remove from a magnet. Sticky tape worked the best, but nothing would get them all off:

Thanks for looking – questions, comments, and criticisms welcomed.

James





38 comments so far

View bigike's profile

bigike

4032 posts in 1976 days


#1 posted 05-25-2011 02:38 AM

very nice box.

-- Ike, Big Daddies Woodshop, http://www.icombadaniels@yahoo.com

View Rev_John's profile

Rev_John

93 posts in 2576 days


#2 posted 05-25-2011 03:29 AM

The box looks great! I’m still some confused on the “lock”. I love the idea of a hidden lock.

-- John from Jackson, Michigan

View tomakazi's profile

tomakazi

646 posts in 1970 days


#3 posted 05-25-2011 03:33 AM

Great box, I like the secret lock, great idea!!!

-- I didn't go to college, I was too busy learning stuff - Ted Nugent

View littlecope's profile

littlecope

2927 posts in 2189 days


#4 posted 05-25-2011 03:45 AM

A Fine Job James… It must be pretty frustrating to open, if you don’t know the “trick”!!

-- Mike in Concord, NH---Unpleasant tasks are simply worthy challenges to improve skills.

View sarahss's profile

sarahss

254 posts in 1337 days


#5 posted 05-25-2011 03:51 AM

that is so very cool—and beautiful. he should really like it.

View JamesVavra's profile

JamesVavra

286 posts in 2003 days


#6 posted 05-25-2011 04:11 AM

Here’s a quick and dirty cutaway diagram of the lock mechanism that may make it a bit clearer:

James

View Arlin Eastman's profile

Arlin Eastman

2118 posts in 1249 days


#7 posted 05-25-2011 04:19 AM

I always like a nice looking box.
Good job on the inlay
Arlin

-- It is always the right time, to do the right thing.

View tomsky's profile

tomsky

10 posts in 1697 days


#8 posted 05-25-2011 05:08 AM

Interesting lock. I use compressed air to remove small pieces of steel from magnets.
Thanks for sharing.

-- tomsky

View rance's profile

rance

4142 posts in 1848 days


#9 posted 05-25-2011 05:11 AM

Nice job. I really like the dark accent around the top of the lid. Good going on the lock too.

I can’t quite tell but it looks like you used a combination blade for cutting the spline slots. You might try a flat-top rip blade for a flat bottom slot.

-- Backer boards, stop blocks, build oversized, and never buy a hand plane--

View mafe's profile

mafe

9554 posts in 1776 days


#10 posted 05-25-2011 08:57 AM

Really nice and who don’t love a secret lock!
The boy will be so happy.
Best thoughts,
Mads

-- Mad F, the fanatical rhykenologist and vintage architect. Democraticwoodworking.

View Ken90712's profile

Ken90712

15091 posts in 1876 days


#11 posted 05-25-2011 11:44 AM

Very cool idea I like it!

-- Ken, "Everyday above ground is a good day!"

View christopheralan's profile

christopheralan

1105 posts in 2408 days


#12 posted 05-25-2011 02:02 PM

That is cool! Well done!

-- christopheralan http://www.projectwoodworks.com

View ruddy's profile

ruddy

401 posts in 1626 days


#13 posted 05-25-2011 02:28 PM

Love it..well done

-- And my head I'd be a scratchin'

View EvilNuff's profile

EvilNuff

59 posts in 1315 days


#14 posted 05-25-2011 02:33 PM

Nice, I like the lock mechanism.

View moonls's profile

moonls

407 posts in 1674 days


#15 posted 05-25-2011 02:56 PM

This box is a nice combo of beauty and design. I’ve only tried using 2 small rare earth magnets as a catch for a small box but your locking mechanism is very clever. Well done!

-- Lorna, Cape Cod

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