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Table Saw Tenoning Jig

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Project by vrice posted 1200 days ago 4673 views 25 times favorited 10 comments Add to Favorites Watch

Having snagged an excellent used Jet Hollow Chisel Mortiser late last year, I needed to acquire a good tenoning jig. I found the plans for one in ShopNotes that seemed to offer all the features of the reasonably expensive, metal jigs sold for table saws. I had all the baltic birch ply laying around that I needed. I also had most of the hardware needed. I spent an additional 15 bucks for the threaded rod and a few pieces of hardware I was lacking. As I was preparing to post this I did a search on LJ and lo and behold I found several others of this same or similar design. Thought I’d still post mine. The others I found here were rather old so maybe this will appeal to those new to LJ who were looking for something similar.
All the wood in this is 3/4” baltic birch ply with the exception of the walnut runner for the mitre slot and the poplar scrap I used for the hold-down bar and the backstop. Well, also there are two 1/8” hardboard strips that act as runners on the underside of the table for slots in the base.
This thing works great. I especially like the threaded rod assembly that let’s you bang out lots of tenons of the same dimensions once you get the stops set correctly. No need to remove and flip your piece. Just loosen the table lock, slide to the other stop, relock the table and cut. I made one small addition to this stop assembly. Fearing banging the metal couplings back and forth against the plywood stop bar would begin to dent the wood, I superglued one half of a metal washer to each side where the metal coupling hits the stop. This gives a much more positive and solid stop that will not dent over time.
I ended up applying 3 coats of tung oil to this just to keep it “preserved” better and give it a better look. No tung il on the bottom, just several coats of paste wax.
P.S. You may notice a couple of holes on the vertical face that don’t appear to be used. That’s because they aren’t. I had my proverbial head up my proverbial @$$ when drilling the holes for the hold-down bar.

-- Vic Rice





10 comments so far

View Gary's profile

Gary

7104 posts in 2065 days


#1 posted 1200 days ago

Nice Vic…Which issue of shop notes?

-- Gary, DeKalb Texas only 4 miles from the mill

View steliart's profile

steliart

1807 posts in 1320 days


#2 posted 1200 days ago

very nice jig

-- Stelios L.A. Stavrinides: - I am not so rich to buy cheap tools, but... necessity is the mother of inventions - http://www.steliart.com --

View vrice's profile

vrice

72 posts in 1323 days


#3 posted 1200 days ago

Gary, I knew someone would ask this question. Unfortunately I don’t know. I saw this in one of the compendium editions all this mags but out. I received one called “ShopNotes Tools & Jigs” as a freebie when I renewed a couple of years back. I can’t find a single reference in this thing to the original issue it appeare in. Sorry.

-- Vic Rice

View Jim Jakosh's profile

Jim Jakosh

11316 posts in 1737 days


#4 posted 1200 days ago

Very nice jig!!! Thanks for sharing!

-- Jim Jakosh.....Practical Wood Products...........Learn something new every day!! Variety is the Spice of Life!!

View degoose's profile

degoose

6996 posts in 1986 days


#5 posted 1200 days ago

I made one of these 10 years ago and still use it occasionally…Jigs are fun to make and teach us so much about working with wood.
I found the plans in a series of woodworking books from TimeLife.. about 20 in the set…one sent out each month… total cost over AU$800.00 and worth every cent… so many great plans, ideas and tips..

-- Drink twice... and don't bother to cut... @ lazylarrywoodworks.com.au For lovers of all things timber...

View mafe's profile

mafe

9491 posts in 1721 days


#6 posted 1200 days ago

Really a nice jig.
I have never seen this version before so I’m happy you posted it.
I especially love that you can set the fixed size and move back and forward.
It will go in my favorites.
Thank you,
MaFe

-- Mad F, the fanatical rhykenologist and vintage architect. Democraticwoodworking.

View josh's profile

josh

888 posts in 1201 days


#7 posted 1199 days ago

Yeah, I like it. Looks good…...can I have it??

-- Josh; Former Pennsylvanian, current Coloradan

View vrice's profile

vrice

72 posts in 1323 days


#8 posted 1198 days ago

thejosh,
No…...............;-)
Vic

-- Vic Rice

View rogerw's profile

rogerw

262 posts in 1321 days


#9 posted 1192 days ago

nice. added it to my fav’s!

-- >> my shop teacher used to say "do the best at everything you make for your mom because you're going to see it for the rest of your life!" <<

View joekr's profile

joekr

10 posts in 1240 days


#10 posted 1179 days ago

It is in this edition here https://s3.amazonaws.com/lumberjocks.com/lmbm59w.jpg. It was origanally publisherd in WoodSmith Magazine no 127
Joekr

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