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Miter Sled #2

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Project by Kent Shepherd posted 04-29-2011 04:03 PM 3913 views 33 times favorited 19 comments Add to Favorites Watch

About 2 years ago I posted my Table Saw Sled that is very versatile. Sometimes a dedicated jig actually works better. In making boxes recently I found I would prefer a smaller sled. In cutting the miters for box sides I would wear myself out using my large table saw sled, although using an my insert for miters I could certainly use it. I also wanted to set up my old Unisaw and leave it instead of using my Steel City and having to change back and forth, so my old sled wouldn’t work anyway.

Here is what I came up with. I used 1/2” baltic birch plywood and some ash left over from another job. And of course, to please my fans, I threw in a little bubinga for the stops! The ash is glued up to create the thicker pieces for the front and back fences. The T-track was routed using my Torque Work Centre. (I know, shameless plug)

Enjoy!

-- She thought I hung the moon--now she just thinks I did it wrong





19 comments so far

View PurpLev's profile

PurpLev

8476 posts in 2393 days


#1 posted 04-29-2011 04:14 PM

you know that without the bubinga it just wouldn’t work… ;)

I like versatility in jigs that can do everything, but the truth of the matter is that it comes with a cost of (usually) time to set those up for different operations and having a dedicated jig/setup always works best for a particular cut/operation. nice to be able to leave it as is.

-- ㊍ When in doubt - There is no doubt - Go the safer route.

View Cory's profile

Cory

724 posts in 2164 days


#2 posted 04-29-2011 04:20 PM

Beautiful as always, Kent. I’ve been contemplating a similar sled, only on an even smaller scale. I don’t see myself making a box with anything bigger than 6” sides, so I’m going to construct one from a 12” wide piece of BB ply. Who knows, I might get all Shepherd on it and add some exotic hardwoods!

-- The secret to getting ahead is getting started.

View a1Jim's profile

a1Jim

112818 posts in 2322 days


#3 posted 04-29-2011 04:33 PM

Looks good Kent .But I don’t see a speck of purple heart on it. I know there’s bubinga stops but it just doesn’t have your normal jig bling,how about some wenge trim. Just kidding any jig you make has to be a good one.

-- http://artisticwoodstudio.com Custom furniture

View Lucio's profile

Lucio

35 posts in 1360 days


#4 posted 04-29-2011 04:49 PM

Another very good looking jig Kent, can see that it would be a great “need to have” for any of our type, as for the bubinga,,,,, well its a colour breaking match for the jig, Thanks for sharing

-- Next to hunting I love woodwork best,,,,,or is that the other way around????

View Occie gilliam's profile

Occie gilliam

505 posts in 2041 days


#5 posted 04-29-2011 04:56 PM

I agree with Lucio and the others. keep them coming.
thanks for sharing.
Occie

-- OC down in Costa Rica. come down and see me some time. I'll keep the light on for you too-oc@hotmail.com mail.com

View ratchet's profile

ratchet

1304 posts in 2532 days


#6 posted 04-29-2011 05:00 PM

Nicely done! Looks like form meets function. The hold dowens are essential for small parts cutting.
Thanks for sharing it with us.

View Rick  Dennington's profile

Rick Dennington

3592 posts in 1939 days


#7 posted 04-29-2011 05:24 PM

Mornin’ Kent,

Not too shabby for an old Texas boy (not old in the age sence). That’s just how us Texans talk…..:))
As usual, you’ve done a stellar job on the sled. I’m not into making boxes, but this will really be useful for cutting the 45’s. Nothing I like better than to make things for the shop, especially shop furniture and a jig every now and then…..But my shop is sooo small I don’t think I have room for it….The combination of the woods works for me…....Someday I’ll have a big shop like yours, and will have more room…..Keep up the good work, bud. I always enjoy seeing your craftsman…...A displaced Texan…...:)))

-- " I started with nothing, and I've still got most of it left".......

View majeagle1's profile

majeagle1

1418 posts in 2241 days


#8 posted 04-29-2011 06:11 PM

Beautiful little sled Kent. I made one similar but not quite as nice. I may re-do and add the hold down slots.
I am assuming that the slots are recessed at the bottom and the T bolt for the hold down just slips down
the holes at the end of the slots and then into the recess??

Thanks for posting, as always, you are the “King of Jigs”

-- Gene, Majestic Eagle Woodworks, http://majesticeagleww.etsy.com/, http://www.flickr.com/photos/majesticeagle/

View Kent Shepherd's profile

Kent Shepherd

2698 posts in 2031 days


#9 posted 04-29-2011 06:20 PM

Gene, you are right about the recess on the bottom. It is routed a little bigger than the slot for the t-bolt head. I originally didn’t drill the holes, but quickly decided it was much easier to get the bolts in from the top. That way you don’t have to remove the bolt from the knob to get it in the jig.

-- She thought I hung the moon--now she just thinks I did it wrong

View Joe Lyddon's profile

Joe Lyddon

7928 posts in 2797 days


#10 posted 04-29-2011 06:54 PM

Must be nice to have two good ole saws to play with… COOL…

Nice lil sled… set it once & forget it… always “right on”...

Really a COOL way to go…

-- Have Fun! Joe Lyddon - Alta Loma, CA USA - Home: http://www.WoodworkStuff.net ... My Small Gallery: http://www.ncwoodworker.net/pp/showgallery.php?ppuser=1389&cat=500"

View degoose's profile

degoose

7051 posts in 2099 days


#11 posted 04-29-2011 09:05 PM

A thing of beauty is a joy to behold… and I would beholding to you if you sent it to me… lol
Very simple but effective jig… and I do love jigs..

-- Drink twice... and don't bother to cut... @ lazylarrywoodworks.com.au For lovers of all things timber...

View Skylark53's profile

Skylark53

2565 posts in 1805 days


#12 posted 04-29-2011 09:45 PM

Nice work. No doubt, always a pleasure to use a jig so beautifully constructed.

-- Rick, Tennessee, John 3:16

View jm82435's profile

jm82435

1281 posts in 2487 days


#13 posted 04-29-2011 10:08 PM

The hold downs and stops make that a big step above the average sled.

-- A thing of beauty is a joy forever...

View steliart's profile

steliart

1816 posts in 1433 days


#14 posted 04-30-2011 10:02 AM

very nice sled
well done

-- Stelios L.A. Stavrinides: - I am not so rich to buy cheap tools, but... necessity is the mother of inventions - http://www.steliart.com --

View Beginningwoodworker's profile

Beginningwoodworker

13347 posts in 2418 days


#15 posted 05-01-2011 03:41 AM

Nice sled.

-- CJIII Future cabinetmaker

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