| Project by GaryK | posted 179 days ago | 21423 views | 3 times favorited | 68 comments | ![]() |
A 2×4 BIRDCAGE WITH BIRD
I struggled for over a week on what to build out of a 2×4! I searched online what other people have
done, and didn’t get any inspiration. Then I was getting ready to fall asleep when it came to me. I
got up and wrote it down so that I wouldn’t forget it in the morning. This always seems like the time
I get my best ideas. I have never seen anything like it before so I knew that it was probably unique.
I figured that to have any chance at all in this contest I would have to make something very different.
I needed a 2×4 with a 20” section of straight grain for the bars of the cage and I found the perfect
2×4 at the first place I looked. A local lumber yard just 1/2 mile from my house. Here is the southern
yellow pine (SYP) 2×4 and only three knots which I could work around.
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Here is the complete cutting plan.
You will probably have to click here to see the entire thing:
http://i257.photobucket.com/albums/hh224/grkemper/2x4/022x4Plan.jpg
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The bars were the hardest and most boring part of this project. Cutting a 20 inch long piece of 2×4
into 119 long square strips on the band saw didn’t take that long but pulling each one of the through
a series of progressively smaller holes did. I learned this from my model boat making days. I took a
two feeler gauges and drilled a series of holes each about .005 smaller than the last. You start by
taking your square piece of wood and sharpen the end so that you can get it through the first
hole. Then you use a pair of pliers to pull it through the hole. This will shave a little of the wood
off. Then on the the next smaller hole and so one until you get to 1/8 inch bars. I am glad that I
started with about twice as many bars as I would use. The growth rings in the SYP were not perfectly
straight and didn’t make the job easy. I ended up with just 5 more of the 60 long bars I would need.
A lot broke and were messed up in too many ways to describe. But I did salvage enough good sections of
the scraps do the top of the cage.
Here is a bar in process:
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Here is a closeup showing the burr created when the hole is drilled. That does all the cutting!
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Here are some of the 12 segments that makeup the lower and upper ring:
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Here you can see the band clamp holding the lower ring being glued.
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I made a hardboard template to route the rings round. I later drilled the 60 holes in the ring to
use for drilling the holes for the bars. This allowed for both rings to have holes in exactly
the same place.
Here I routed the outside:
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Here the inside:
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And here the completed ring.
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I tried to keep the bird theme in everthing. Like the bird toes and claws on the bottom
of the stand, as well a the birds heads and wing feathers on the top of the cage.
The bird sitting on the perch inside the cage was my first ever attempt to do a 3D carving.
The hardest part of the entire thing was to drill the holes on the 6 pieces making up the top.
They had to be drilled at compound angles and figureing them out took some head scratchin’.
They are held in place by the bars extending past the top ring and into a hole.
I made a dado around the inside of the bottom ring to install the floor flush. Even has working door.
The project is about 29” tall.
-- Gary, East TX -- The longest journey begins with a single step.
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68 comments so far
mot
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4830 posts in 442 days
posted 179 days ago
That’s just AWESOME, Gary! Great idea and great build!
-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)
john
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668 posts in 787 days
posted 179 days ago
Nice work Gary!! ,that is cool
-- John in Cranbrook http://www.extremebirdhouse.com ....http://community.webshots.com/user/cranbrook2
rikkor
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6700 posts in 280 days
posted 179 days ago
Man, that is wonderful! Heck, it is twoterful.
-- Maplewood, MN
gizmodyne
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1455 posts in 496 days
posted 179 days ago
This came out great Gary. Very creative and detailed.
-- -John "Do I have to keep typing a smiley? Just assume it's a joke." www.flickr.com/photos/gizmodyne
FrankA
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135 posts in 185 days
posted 179 days ago
Great work!!!!! Very inovative. I’m amazed just what lives inside of a 2×4.
-- Frank Auge---Nichols NY----"My opinion is neither copyrighted nor trademarked, but it is price competitive."
Praki
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67 posts in 403 days
posted 179 days ago
Very nice! Hard to believe it came out of that 2×4 SYP.
Gary, do you use any special software for planning your cuts? Or, is it just a CAD diagram?
-- Praki, Aspiring Woodworker
TomFran
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2334 posts in 400 days
posted 179 days ago
After seeing that Confederate ship you made, Gary, I’m not surprised at this. You are a man of detail! Great work!
Annnnnnnd…...........thanks for sharing some of you process “secrets” with us. It really helps people like me that have a lot to learn.
-- Tom, Surfside Beach, SC - Romans 8:28
Russel
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1105 posts in 345 days
posted 179 days ago
Absolutely amazing. Fantastic work. There are other superlatives, but I just can’t think of them now. And all from a 2×4.
-- If at first you don't succeed, try again. Then quit. No use being a darn fool about it.
Scott Bryan
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8049 posts in 228 days
posted 179 days ago
Great job, Gary. The detail is just unbelievable. In the short time that I have been involved with this site the innovative ideas and quality of workmanship (workpersonship would be more politically correct) has continued to amaze me. Never, in my wildest dreams, would I have envisioned something like this dormant inside a simple 2×4.
Thanks for sharing. Projects like this really make my day.
-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.
YorkshireStewart
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590 posts in 307 days
posted 179 days ago
Your censored cutting plan certainly gave us no clues to that one Gary! What immense patience you must have. Thanks for the ‘how it was done’ pics – that dowel jig looks efficient judging by the shavings coming off it.
You know you’re a Lumberjock when you think of wacky wooden birdcages as you drop off to sleep!
-- Res severa verum gaudium - True pleasure is a serious business.
CedarFreakCarl
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287 posts in 459 days
posted 179 days ago
Pretty nice!
-- Carl Rast, Pelion, SC
DAN
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2644 posts in 389 days
posted 179 days ago
terrific execution … great design and methods
-- ..... smalll army of cast iron wingnuts !! cool photo in FORUM
mrtrim
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1482 posts in 286 days
posted 179 days ago
another one for the lumberjock masters series ! just plain awsome gary .
-- if you aint the lead dog the scenery never changes
TonyWard
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162 posts in 734 days
posted 179 days ago
Gary
That is tremendous, very impressive, makes me re-think what can be done with small pieces of timber.
Well done that man!
Good Health
Tony Ward
-- Bandsaw Box Plans
rpmurphy509
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285 posts in 260 days
posted 179 days ago
Extremely well executed. My hat is off to you.
I’d buy that from a store or workshop in a snap.
-- Still learning everything
Zuki
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676 posts in 483 days
posted 179 days ago
Holy cow ! A birdcage out of a 2×4. I can’t believe it.
-- The significant problems we face cannot be solved by the same level of thinking that created them
brunob
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1243 posts in 575 days
posted 179 days ago
Fantastic Gary.
-- Bruce from Central New York
Max
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5063 posts in 679 days
posted 179 days ago
Gary,
This is just a fantastic project, what a great idea…......
-- Max "Desperado", Salt Lake City, UT
ben
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140 posts in 276 days
posted 179 days ago
Utterly creative combined with fantastic work! Brilliant!
-b
Bob Babcock
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1809 posts in 492 days
posted 179 days ago
Very cool….great idea and execution
-- Bob, Carver Massachusetts, Sawdust Maker http://www.capecodbaychallenge.org
Bob #2
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1683 posts in 427 days
posted 179 days ago
Gary, you’re the Man! That is just fantastic! I looked at the wad of dowels and thought impossible. You solution is inspiring . I also like how you were able to mill the segmented rings. That’s real “outside the box” kind of thinking.
Great stuff.
Bob
-- A mind, like a home, is furnished by its owner
GaryK
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8274 posts in 394 days
posted 179 days ago
Thank you all for your comments. I take my inspiration from all you guys and gals.
-- Gary, East TX -- The longest journey begins with a single step.
Les Hastings
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378 posts in 179 days
posted 179 days ago
That’s using your head!! Great idea,,,,,,,,,Nice work!!
-- Les, Wichita, Ks. (I'd rather be covered in saw dust!)
Don
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2586 posts in 583 days
posted 179 days ago
Incredible, Gary. This one has my vote for sure!
-- CanuckDon "I just love small wooden boxes!" http://www.canterburybaptist.org/
RobG
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72 posts in 228 days
posted 179 days ago
WOW!!
-- Woodworking is Life. Anything before or after is just waiting.--S. McQueen sort of
toyguy
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406 posts in 243 days
posted 179 days ago
A tip of the Hat to you Garry. Nice build, and I love the dowl making idea.
-- Brian's Table Top Toys http://home.mountaincable.net/~bgraham/
Karson
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12002 posts in 806 days
posted 179 days ago
Gary Nice birdcage. A great job.
-- Karson Southern Delaware karson_morrison@bigfoot.com
lazyfiremaninTN
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265 posts in 359 days
posted 179 days ago
Amazing !
-- Adrian ..... The 11th Commandment...."Thou Shalt Not Buy A Wobble Dado"
GaryK
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8274 posts in 394 days
posted 179 days ago
Praki – The only software I use is AutoCAD. I use that just to lay things out, and check my lumber usage.
Also how big to make the segments for the round parts.
-- Gary, East TX -- The longest journey begins with a single step.
Sawdust2
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803 posts in 494 days
posted 179 days ago
I wondered what I could make out of a 2×4 for the contest.
After seeing this I won’t even try.
One question – Would it be easier, better, quicker, possible, etc. to put the strip on a drill and run it thru the
holes, sort of like making dowels?
-- No piece is cut too short. It was meant for a smaller project.
Chris
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1010 posts in 397 days
posted 179 days ago
Another very unique 2×4 project….. Wow!
-- Chris
Paul
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577 posts in 498 days
posted 178 days ago
How did you know that a bird cage was the second idea I had after an african drum?
just kidding
wonderful idea, design and execution!
-- Paul, Texas
shaun
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360 posts in 311 days
posted 178 days ago
Oh man Gary! I was just getting ready to sign out and almost missed it. This one goes way beyond creative. Never in a millions years would I have ever looked at a 2×4 and seen a bird cage.
-- I've cut that board three times and it's still too short!
furnitologist
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166 posts in 419 days
posted 178 days ago
Hey Gary….........that is really cool. You need a seperate category – 2×4 sculpture.
At first I saw the bird pole then the bird-heads on the cage, but tweetie purched inside was off-the-hook.
Really enjoyable to view…......Neil
GaryK
home | projects | blog
8274 posts in 394 days
posted 178 days ago
Bob #2 – To cut the segments I used a birds mouth bit. You can see how they are used here:
http://www.woodmagazine.com/wood/story.jsp?storyid=/templatedata/wood/story/data/1138238761687.xml
-- Gary, East TX -- The longest journey begins with a single step.
RobS
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1025 posts in 712 days
posted 178 days ago
Wow, That’s one “tweet” cage. Amazing work Gary!
-- Rob (A) Waxahachie,TX
Douglas Bordner
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2302 posts in 470 days
posted 178 days ago
This challenge has been amazing to watch. The sheer creativity has been amazing. And this project is a winner in my book. Excellent work, as always, Gary.
-- "Bordnerizing" perfectly good lumber for over a decade.
MsDebbieP
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11043 posts in 567 days
posted 178 days ago
dang!!!!! awesome
-- "Functional WoodArt" by Debbie, Canada (http://www.execulink.com/~yohan)
Jeff
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945 posts in 500 days
posted 178 days ago
Amazing creativity Gary. Thanks for the details on how you did it.
-- Jeff, St. Paul, MN
Dick Cain
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4417 posts in 705 days
posted 178 days ago
WOW!! I like it.
A person could never think of something like this while awake.
That’s quite an accomplishment, & very crafty.
From a fellow “Dreamerjock”, Congratulations.
-- Dick Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1
Grumpy
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4131 posts in 257 days
posted 178 days ago
Tremendous job Gary. I likethe way you made those rods, I will keep that in the memory bank.
PS. I hope thats not a woodpecker in the cage.
-- Grumpy - "Always look on the bright side of life"- Monty Python
GaryK
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8274 posts in 394 days
posted 178 days ago
Grumpy – I hadn’t thought of that, but it’s not a woodpecker. It’s a generic non-woodpecker bird.
-- Gary, East TX -- The longest journey begins with a single step.
motthunter
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1033 posts in 205 days
posted 178 days ago
this was amazing work. what great creativity. I thought about making a bird cage as a gift once… but I was afraid to get in trouble for giving the bird!.. Just kidding. Projects like this inspire me to set the bar even higher in my own work.
-- making sawdust....
Miket
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171 posts in 178 days
posted 178 days ago
This one is just awsome. What did you use to make those bird head parts on the top?
-- It's better to have people think you're stupid rather than open your mouth and remove all doubt.
roman
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387 posts in 299 days
posted 178 days ago
if that was indeed a 2×4?.............
the word “awesome”, I hear that word everyday and if one looks the definition up, one might not use it as often but that said.
AWESOME!!!!
Nice work GaryK
-- http://www.furnituremann.ca/
SPalm
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674 posts in 288 days
posted 178 days ago
Sweet. Man, that is some real execution. I am impressed. I love it.
-- Stevethepeeve -- I'm no rocket surgeon
GaryK
home | projects | blog
8274 posts in 394 days
posted 178 days ago
I forgot to show the bird. This was my first attempt to carve in the round.
Band saw, belt sander, carbide rasp in the drill press, chisels and a dremel tool.
-- Gary, East TX -- The longest journey begins with a single step.
Thos. Angle
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3243 posts in 368 days
posted 177 days ago
I can’t believe I almost missed this! If that don’t take the cake, I don’t know what will. Good heavens, how do you think of these things? It’s just excellent, Gary.
-- Thos. Angle, Owyhee Design, Oregon
oscar roth
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19 posts in 181 days
posted 177 days ago
That is one highly impressive piece of artwork. Great job.
-- Oscar in Missouri
Patrick Jaromin
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156 posts in 238 days
posted 177 days ago
Really neat look into a very interesting and intricate project that I wouldn’t have had a clue how to tackle. Thanks for a great lesson…I’m sure it’ll come in handy some day. Good luck!
-- Patrick, Chicago, IL www.TenonAndSpline.com
Billp
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196 posts in 606 days
posted 177 days ago
Every time I see a 2×4 I am going to think of your bird cage. Very creative
-- Billp
snowdog
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526 posts in 389 days
posted 177 days ago
Wow is right, a 2×4 imagine that :).. literally
-- "so much to learn and so little time"..
scottb
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2782 posts in 733 days
posted 177 days ago
The bar has been raised. Great work, so creative.
-- The opposite of war isn't peace. It's creation. -- Wood T's: http://www.printfection.com/snbcreative
GaryK
home | projects | blog
8274 posts in 394 days
posted 177 days ago
Miket – I used a scroll saw to cut the 6 parts on the top of the cage. Thanks for your comment.
-- Gary, East TX -- The longest journey begins with a single step.
RobS
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1025 posts in 712 days
posted 177 days ago
That bird is incredi-bill, ha bill, get it? ! I know, it’s bad.. Nice work on all the details.
-- Rob (A) Waxahachie,TX
Miket
home | projects | blog
171 posts in 178 days
posted 175 days ago
Thanks for answering my question Gary. I was curious about that.
Again it’s a great job.
-- It's better to have people think you're stupid rather than open your mouth and remove all doubt.
GaryCN
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53 posts in 340 days
posted 171 days ago
Very Nice, can we see a closeup of the door
-- Quando Omni Flunkus Moritati
GaryK
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8274 posts in 394 days
posted 171 days ago
GaryCN – Here you go.
-- Gary, East TX -- The longest journey begins with a single step.
Karson
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12002 posts in 806 days
posted 166 days ago
Gary Congratulation on the outstanding bird cage. Definitely thinking outside the box. A great creation.
Congratulations on the win.
I hand the winning ribbon over to you.
-- Karson Southern Delaware karson_morrison@bigfoot.com
GaryK
home | projects | blog
8274 posts in 394 days
posted 166 days ago
Thanks Karson. I still remember your summer project! A well deserved win.
-- Gary, East TX -- The longest journey begins with a single step.
Lee A. Jesberger
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2207 posts in 385 days
posted 166 days ago
Gary;
Very creative, no wonder the idea took a week to come with.
Gary, your workmanship is inspiring to us all.
The photos are very helpful as to the processes you are using.
Great job.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
DAN
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2644 posts in 389 days
posted 166 days ago
a well deserved win .. your workmanship and execution is inspiring
-- ..... smalll army of cast iron wingnuts !! cool photo in FORUM
herbr
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135 posts in 475 days
posted 163 days ago
Great job and workmanship!
-- Spread love with our work
Sawhorse
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270 posts in 846 days
posted 140 days ago
Beautiful craftmanship, as usual Gary….nice work
-- Sawhorse - Sulphur Springs, TX - www.sawhorseworkshop.com
BarnOwl
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1 post in 139 days
posted 139 days ago
WOW! Out of 1-2×4. Amazing! I can only imagine what you could do with two 2×4’s. It really shows that having the right tools makes all the difference in the world. Just Beautiful!
HallTree
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563 posts in 173 days
posted 139 days ago
I like it. Where is it going to go.
-- Ron in Osseo, Minnesota
GaryK
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8274 posts in 394 days
posted 139 days ago
To the highest bidder. :-)
-- Gary, East TX -- The longest journey begins with a single step.
Bill Butler
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72 posts in 169 days
posted 139 days ago
Ingenious design and execution.
I will definitely make note the the technique for creating the cylinders.
You recently commented on a member’s quest on how to make doors for a quarter round bookcase. You should refer him to this work, as seeing is believing.
Bill.