Sunburst Sample

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Project by Peter Oxley posted 01-19-2008 06:48 AM 2427 views 8 times favorited 15 comments Add to Favorites Watch

I wanted to pitch a design to a client for their project, and what better way than to build them a sample? The “wedges” are each two pieces cut at nine degrees with a taper jig and glued together to form an 18 degree wedge. The edges of the wedges (hey, I’m Longfellow) are rounded over 1/8” as are the edges of the “rays”. I glued up the wedges and rays using a jig I built to keep the wedges from backing out. Next an arc is routed at the base of the rays using a trammel and a ¼” straight bit. The “sun” piece is also routed with the trammel and straight bit adjusted to cut the correct size inside arc. Then roundover the edge of the sun and the base of the rays and glue in the sun. Finally, a panel raiser on the back side so the panel will fit in the groove, and glue up the rails and stiles.

White Oak, Walnut Danish Oil.

The client loves it. When I build the project, I’ll document the build/glue process in a blog.

-- -- --

15 comments so far

View Karson's profile


35092 posts in 4238 days

#1 posted 01-19-2008 06:59 AM

Nice prototype Peter.

-- I've been blessed with a father who liked to tinker in wood, and a wife who lets me tinker in wood. Southern Delaware soon moving to Virginia †

View GaryK's profile


10262 posts in 3825 days

#2 posted 01-19-2008 07:00 AM

Great sample! Looking forward to the blog.

-- Gary - Never pass up the opportunity to make a mistake look like you planned it that way - Tyler, TX

View MsDebbieP's profile


18615 posts in 3998 days

#3 posted 01-19-2008 12:17 PM

wow. cool.

-- ~ Debbie, Canada (

View rikkor's profile


11295 posts in 3712 days

#4 posted 01-19-2008 12:46 PM

That is sweet. I can’t wait to see it incorporated into a project.

View cajunpen's profile


14574 posts in 3903 days

#5 posted 01-19-2008 12:46 PM

If that is the sample – I can’t wait to see the finished product.

-- Bill - "Suit yourself and let the rest be pleased."

View mrtrim's profile


1696 posts in 3717 days

#6 posted 01-19-2008 12:55 PM

wow ! i can see some huge possibilities in this design . great stuff here peter ! cant wait for this blog thanks

View gbvinc's profile


629 posts in 3784 days

#7 posted 01-19-2008 01:04 PM

Cool Peter! Can’t wait to see the blog.

View Russel's profile


2199 posts in 3776 days

#8 posted 01-19-2008 03:45 PM

Very cool. A prototype is so much better than a picture.

-- Working at Woodworking

View Thos. Angle's profile

Thos. Angle

4445 posts in 3799 days

#9 posted 01-19-2008 03:49 PM

Hey, I like it! I assume this is a door and the project will use these doors?? Well done, my friend.

-- Thos. Angle, Jordan Valley, Oregon

View Peter Oxley's profile

Peter Oxley

1426 posts in 3712 days

#10 posted 01-20-2008 07:41 PM

Thanks, guys! I don’t know how to describe this project … I guess you’d call it a table, but instead of being open underneath it is skirted to the floor all the way around. The skirt will be like wainscot and the panels will be the sunburst pattern.

The client is giving me a lot of freedom with the design, so this project will be a lot of fun! The material should arrive Tuesday, so I’m trying to get everything else wrapped up because once I start on this I won’t want to do anything else!

-- -- --

View mot's profile


4911 posts in 3874 days

#11 posted 01-20-2008 07:46 PM

Holy Moly! That’s a really great idea!

-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)

View Patrick Jaromin's profile

Patrick Jaromin

397 posts in 3670 days

#12 posted 01-23-2008 07:00 PM

Sweet! I’m looking forward to following the full project. Very cool idea!

-- Patrick, Chicago, IL

View jeanmarc's profile


1897 posts in 3553 days

#13 posted 04-29-2008 02:30 AM

very beautiful congratulation works

-- jeanmarc manosque france

View davecohn's profile


39 posts in 3903 days

#14 posted 03-22-2011 10:41 PM

nice sample. great look. I don’t see the blog, however. Did you ever do the project for the customer?

-- Dave from Buffalo Grove

View Peter Oxley's profile

Peter Oxley

1426 posts in 3712 days

#15 posted 03-27-2011 04:34 PM

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