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Spalded Maple Raised panel blanket chest

Project by Roz posted 321 days ago 611 views 0 times favorited 9 comments Add to Favorites
Spalded Maple Raised panel blanket chest Spalded Maple Raised panel blanket chest Spalded Maple Raised panel blanket chest Click the pictures to enlarge them

I build this in 2002 of Spalted Maple. I had read in some woodworking mags that Spadting did not affect the structural integrality of the wood, but I have found that not to be entirely true. This chest turned out well. I bought the lumber in Wisconsin and built it at the naval base shop at Great Lakes IL.

I rabbited the corners and used stile and rail construction for the panels. The top is bread boarded on the ends. The inside is line in 1/4” tongue and grove Eastern Red Cedar. I installed a bead on the inside of the lid to create a seal and insect barrier. (We have a lot of them in LA) I built a small drawer into the bottom to hold small items for easy locating. The Lid is held safely up by purpose built cabinet lid hinges from Stanley. The finish is a medium brown stain and three coats of lacquer sprayed on.

The project turned out great, them I moved it to Alabama and the spalted wood began to show its strips. The Maple is not as stable as it would otherwise be without the molds work. The black streaks of the mold are nice, as are the leopard looking spots. However, the wood expanded and bowed in the humidity in a few spots leaving uneven edges on the top and a small gap at the top of the stile in the center of the front panel.

I learned from the experience and the casual observer would not likely notice the problems. However, you all will no doubt see it with your trained eyes. We use it and it works well otherwise.

I build another chest of it and hand cut the dovetails. It worked well. The trouble I had with it was that the lacquer finish tends to lift off. The wood is pretty.

If you have thought of using Spalted wood, I recommend you pick it out carefully. My friend Steve Turner and I bought an entire cutting from The Mullers in Wisconsin. Most of it was fine, but some of the best-looking pieces I should have tossed.

If you can suggest things that might help me avoid problems when I use it, please let me know. Thanks for looking.

-- Terry Roswell, L.A. (Lower Alabama) "Life is what happens to you when you are making other plans."


9 comments so far

View GaryK's profile

GaryK

8561 posts in 526 days


posted 321 days ago

Very good job! I bet the inside smells great!

-- Gary, East TX -- The longest journey begins with a single step.

View rpmurphy509's profile

rpmurphy509

292 posts in 392 days


posted 321 days ago

I’ve used spalted wood before with absolutely no issues.
Spalting varies by species and how advanced it is, as well as the age of the
wood before being milled/used. Spalted wood is actually a fungus that
inhabits the tree (usually/always?) after death and eats the wood fibers.

If I am not mistaken (and I could be), you need to stop the growth
of the fungi somehow. Using a seal coat of an alcohol based finish
or stain should do nicely. Kiln drying the lumber will also kill the fungi.

If the spalting is advanced, it could sacrifice the structural integrity of
the wood you’re using, so care should be made in milling the wood for
the project. Think of spalted wood as a real pretty rot and adjust your
plans accordingly.

That is a real nice chest you’ve got there.

-- Still learning everything

View Roz's profile

Roz

263 posts in 324 days


posted 321 days ago

rpmurphy, It is clear to me you are correct about the spalted wood. My problems could be explained by your descriptions. I think the mold is dead. I haven’t seen any indications of it progressing. The fellows I purchased the wood from told me that drying the wood killed the mold. I hope so.

Gary K, Yes, it does smell nice.

thanks to you both.

-- Terry Roswell, L.A. (Lower Alabama) "Life is what happens to you when you are making other plans."

View CharlieM1958's profile

CharlieM1958

4589 posts in 756 days


posted 321 days ago

Very nice.

I’m wondering if moving it to a pervasively moist climate like South Alabama didn’t play a role in the wood changes you experienced.

-- Charlie M. "Woodworking - patience = firewood"

View Chris 's profile

Chris

1259 posts in 529 days


posted 321 days ago

Nice Job Terry.. Here in Florida we have to let any lumber we order acclimate for quite a while.

-- Chris

View jockmike2's profile

jockmike2

4497 posts in 784 days


posted 321 days ago

You need to be very careful with spalted lumber. I had an experience about a year or more ago which it had gotten into my eyes and sinus. Eventually sending me to the eye Dr. She was quite befuddled, but knew it looked like some kind of fungal disease. Then it dawned on me as to what I had been turning, spalted maple. After a round of anti biotics and eye drops I finally got rid of it. Since then I am very carful turning spalted anything. You never know if that fungus is dead or not. Just a word of warning. Be on the safe side and wear breathing protection and eye protection. mike. I love spalted wood too. Your project is excellent.

-- Mike. Profisher50@yahoo.com

View rikkor's profile

rikkor

8574 posts in 412 days


posted 321 days ago

Nice looking chest Roz. Good advice Mike.

-- Maplewood, MN

View Roz's profile

Roz

263 posts in 324 days


posted 320 days ago

CharileM, I think the climate change definitely caused the trouble, but my guess is that the wood reacted more violently to the climate change because of structural weakness from what amount to decay.

jockmike2, you are 100% right about the wood. I am not as good as I should be about safety gear. I have used some other woods that I know cause health problems if the dust is inhaled, like Black Ash and Osage Orange (Called Mock Orange down here). Osage grows into a large tree this far south.

Chris, you make a good point too. Here we have to give the lumber time to adjust to the climate it will be used in too. Air-conditioned interiors of houses are much less humid than say August in the deep south.

-- Terry Roswell, L.A. (Lower Alabama) "Life is what happens to you when you are making other plans."

View Jiri Parkman's profile

Jiri Parkman

591 posts in 350 days


posted 300 days ago

Great chest.

-- Jiri

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