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Dovetailed Infill Plane

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Project by chaders posted 1269 days ago 4160 views 41 times favorited 26 comments Add to Favorites Watch

A few months ago I decided to take the plunge and build a dovetailed infill plane. It all started when i first saw Karl Holtey’s A13 infill smoother. I knew I could never pay over $5000 for a hand plane, so why not try to build one. I spent hours and hours reading Karl’s blog as well as other websites dedicated to building infill planes.

The raw materials were only about $100 + $65 for the Hock blade made for infill planes. I cut all the dovetails with a hacksaw and refined them with files. I used a hacksaw to roughly cut the brass sides and then cleaned them up with a spindle sander & disc sander. The bubinga infill was cut at the bandsaw and then shaped using rasps, files & sandpaper. The shaping of the wood parts was the most tedious part of the whole project. I originally made the infill out of mahogany, but it turned out too lightweight. I decided to go with bubinga because of its strength and density. The finish is danish oil( 3 coats).

The finished plane cuts through any hardwood like butter and can tackle the most difficult grain patterns without any tear out.

I highly recommend building one for those of you who have thought about it. It’s very rewarding to know that this tool that i built performs like a champ should last a lifetime. (Hopefully)


Websites that helped me:
http://www.holteyplanes.com/
http://www.xmission.com/~jry/ww/tools/a13/a13.html
http://www.petermcbride.com/planemaking/





26 comments so far

View HallTree's profile

HallTree

5661 posts in 2402 days


#1 posted 1269 days ago

That is a supper nice looking plane.

-- "Hold on to instruction, do not let it go; guard it well, for it is your life" Solomon

View EnglishDave's profile

EnglishDave

11 posts in 1269 days


#2 posted 1269 days ago

Absolutely gorgeous tool you have created there but for a relative amateur like myself can you please explain what exactly is an infill plane and why are they so amazing?
Because I want one now lol

-- http://dave-perks.artistwebsites.com/index.html

View chaders's profile

chaders

6 posts in 1269 days


#3 posted 1269 days ago

Dave, An infill plane is a metal bodied plane with a wooden interior or infill. Search for Spiers or Norris infill planes on google.

First of all they weigh a lot more than a stanley style smoother. They usually have a higher bed angle which is better for tough grain. And usually have a tight mouth. Thats what I know from my experience. They are definitely a joy to use when tuned up properly. Oh yeah, and the blade is 3/16 ” thick.

View steliart's profile

steliart

1807 posts in 1323 days


#4 posted 1268 days ago

beautiful plane… well done

-- Stelios L.A. Stavrinides: - I am not so rich to buy cheap tools, but... necessity is the mother of inventions - http://www.steliart.com --

View syeret's profile

syeret

96 posts in 1951 days


#5 posted 1268 days ago

Beautiful plane! Seen such a gorgeous work makes me really jealous as I’m sure I’ll not be able to build such one at least in the near future.

Thanks for sharing.

View mafe's profile

mafe

9492 posts in 1724 days


#6 posted 1268 days ago

Wuuuu, that is one beautiful plane. It makes LN look like toys…
I think you have made a amazing job, it’s beautiful in every detail.
Never tryed to use one of these, but can imagine the waight makes them wonderful for tasks in hardwood, and where you don’t have to lift it all the time.
What angel did you make it?
Hat’s of, wish I at some point get the currage to go that road.
Best thoughts,
Mads

-- Mad F, the fanatical rhykenologist and vintage architect. Democraticwoodworking.

View bigike's profile

bigike

4031 posts in 1923 days


#7 posted 1268 days ago

great looken plane very nicely done, where did you get the plane kit or did you go with raw materials?
how did you get the blade made also?

-- Ike, Big Daddies Woodshop, http://www.icombadaniels@yahoo.com

View Vince's profile

Vince

953 posts in 2064 days


#8 posted 1268 days ago

Extremely impressive, well done

-- Vince

View Bertha's profile

Bertha

12951 posts in 1328 days


#9 posted 1268 days ago

You, my friend, are an animal. I have a bad infill fetish & insufficient funds to nourish it. A source for the metal stock would be really appreciated.

-- My dad and I built a 65 chev pick up.I killed trannys in that thing for some reason-Hog

View TheGravedigger's profile

TheGravedigger

963 posts in 2659 days


#10 posted 1268 days ago

Fantastic work! I’ve always wanted to make one since, like you, I’m not paying $5,000 for a hand plane, no matter how good. I admire your craftsmanship.

-- Robert - Visit my woodworking blog: http://littlegoodpieces.wordpress.com

View Bertha's profile

Bertha

12951 posts in 1328 days


#11 posted 1268 days ago

Even $500 for a vintage English infill is pretty steep for a user. $5000 planes are just for looking at, I suppose.

-- My dad and I built a 65 chev pick up.I killed trannys in that thing for some reason-Hog

View bko's profile

bko

113 posts in 1652 days


#12 posted 1268 days ago

That is a beautiful plane!

View EnglishDave's profile

EnglishDave

11 posts in 1269 days


#13 posted 1268 days ago

Thanks for the explanation Chaders, I love using hand planes so one of these is definitely now on my wish list.

-- http://dave-perks.artistwebsites.com/index.html

View stefang's profile

stefang

12954 posts in 1969 days


#14 posted 1268 days ago

I remember two contributing editors at FWW mag. bought infill plane kits froim two different suppliers to compare the quality of the kits and to relate their experience with the work. They had to do all the finish filing for the dovetails and shaping/fitting of the infill. their results were not half as good as your beautiful workmanship.

-- Mike, an American living in Norway.

View Napoleon's profile

Napoleon

788 posts in 1444 days


#15 posted 1268 days ago

Thats damm good work !

Its really nice work. Thats a plane i gotta try to make for sure !

Well done mr :)

-- Boatbuilder&blacksmith

showing 1 through 15 of 26 comments

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