| Project by Bsmith | posted 804 days ago | 1751 views | 1 time favorited | 16 comments | ![]() |
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I started with what I believe to be an old tenon saw without any tote, 13 TPI and 12” in length. Found a chunk of walnut and copied a couple of tote patterns from the Lee Valley web site. Took the saw apart, cleaned it up as much as I could then cut 1 1/4” off the back side. Drilled out for the handle, broke one tote while doing this. (note to self, if you have time to make one you have time to make two). Used a spray on finish, put it back together and am ready to cut some wood. It appears to be solid but dull. Next step is to learn to sharping the teeth. Thanks for looking.
-- Bryan
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16 comments so far
Rev. Jim Paulson
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110 posts in 1446 days
#1 posted 804 days ago
Nice work on the saw. The handle looks great and incidently, I also broke a completely finished handle recently too. In my case, I had even added some wheat carving to it, but I made the mistake of assuming the bolts fit better than they actually did. I haven’t made a dovetail saw, but yours turned out swell.
Take care,
Jim
-- www.chairsbypaulson.com
Matt Stauffer
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61 posts in 935 days
#2 posted 804 days ago
Looks lovely.
-- Behold, thou hast made my days as an handbreadth; and mine age is as nothing before thee: verily every man at his best state is altogether vanity. Selah. --- Psalm 39:5
steliart
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1286 posts in 858 days
#3 posted 804 days ago
I think you will end up with one fine dovetail saw
-- I am not so rich to buy cheap tools.
swirt
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1864 posts in 1142 days
#4 posted 804 days ago
That came out nice. What did you use to cut the 1-1/4” off the back?
-- Galootish log blog, http://www.timberframe-tools.com
helluvawreck
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10438 posts in 1036 days
#5 posted 804 days ago
It looks real nice. Congratulations.
-- If a man does not keep pace with his companions, perhaps it is because he hears a different drummer. Let him step to the music which he hears, however measured or far away. Henry David Thoreau
MasterSergeant
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1058 posts in 858 days
#6 posted 804 days ago
Sweet!
-- Kelly, woodworker under construction
stefang
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9472 posts in 1504 days
#7 posted 804 days ago
Great job. Beautiful handle and the blade came out good too. There was an article in Shop Notes magazine awhile back showing how to make a dovetail saw from scratch and that included sharpening it.
-- Mike, American in Norway
Bsmith
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257 posts in 840 days
#8 posted 804 days ago
Thanks all, swirt, I used a side grinder with a 1/16 inch blade. Used a piece of 1/2” metal strap as a straight edge. Worked great.
-- Bryan
dand
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15 posts in 1151 days
#9 posted 804 days ago
Beautiful saw looks like it belongs in the lee valley catalogue. You might find that there are actually not enough teeth as apposed to being dull.
Hand made tools are something to take great pride in and you certainly should.
-- Dand Kaslo
Dan Hux
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524 posts in 1544 days
#10 posted 804 days ago
great looking saw handle
-- Dan Hux,,,,Raleigh, NC http://whitdaniel.com
tinkertwist
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12 posts in 860 days
#11 posted 804 days ago
looks great, I would use it,
-- even a kick in the caboose is a step in the right direction
EnglishDave
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11 posts in 804 days
#12 posted 804 days ago
Love the handle, I made myself a tenon saw handle many years ago and have just dug it out again to find that surprisingly enough it was blunt. Teeth were in good overall shape just no sharp edge. Did plenty of online reading and research, got myself a little three sided file and an hour of hard work later hey presto one sharp saw! I was so pleased to get the saw back into action.
So I would thoroughly recommend having a go at sharpening it, I don’t think it is quite as scary as people make out although of course that depends how much work you need to do on the teeth before you get to the actual sharpening stage!
Good luck!!
-- http://dave-perks.artistwebsites.com/index.html
mafe
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8056 posts in 1259 days
#13 posted 804 days ago
Wonderful work, it’s a real sweetheart you got now.
I have not been there yet.
Look here: http://www.finewoodworking.com/SkillsAndTechniques/SkillsAndTechniquesArticle.aspx?id=24976
Here: http://www.google.com/search?sourceid=ie7&q=saw+sharpening&rls=com.microsoft:da:IE-SearchBox&ie=UTF-8&oe=UTF-8&rlz=1I7SMSN_daDK325DK327#q=saw+sharpening&hl=da&rls=com.microsoft:da:IE-SearchBox&rlz=1I7SMSN_daDK325DK327&prmd=ivnsm&source=univ&tbs=vid:1&tbo=u&sa=X&ei=G4J5TbKAN9CHhQe1-fDvBg&ved=0CDQQqwQ&fp=b681b2ccf18ac83a
And this one is quite fine also: http://www.getwoodworking.com/news/article.asp?a=783
Good luck.
Best thoughts,
MaFe
-- Mad F, the fanatical rhykenologist and vintage architect. Democraticwoodworking.
EnglishDave
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11 posts in 804 days
#14 posted 804 days ago
The one I read was also at GetWoodworking.com but by a different author.
-- http://dave-perks.artistwebsites.com/index.html
RS Woodworks
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446 posts in 1421 days
#15 posted 583 days ago
Very nice work on the saw! I have just recently started collecting and refurbishing old hand saws myself. Did you ever get around to sharpening this blade? How does it work now?
If you ever do another, look up “Chicago bolts” on Lee Valley’s online catalog. I use those and find they are a little nicer and more similar to original style saw nuts. Good job! and your new bench will be very helpful in holding work that you are dovetailing. :)
Ryan
-- I restore the finest vintage tools! If you need a nice plane, saw, marking tool or brace, please let me know!
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