|Project by drewnahant||posted 03-08-2011 04:38 AM||3798 views||6 times favorited||24 comments|
this is actually an older project, completed feb 2008, but I just realized that I had all these photos and decided to post.
let me just say, the only wood I bought for this project was one sheet of 5/8 birch for the top, the rest is scraps, which is why there are a couple extra seems covered with edge banding.
so, I started with sketchup.
I decided that I wanted more desk space, but I didnt want to take up all of the floor space, so I designed it with a rolling cabinet and drop leaf section of the desk.
I wanted to try bending and laminating 1/4” birch plywood, I thought it would be fun. so I just kindof tried it without any real research. I steamed the plywood with a wet towel and an iron. It was a lot more effort than a steam box, but since i didnt have any real plans of doing this again, I didnt want to build a steam box just for this. Here I am pre-bending the panels.
once the panels were roughly bent, I covered them in glue, bent them around the interior frame, and since I dont have a vacuum press, I clamped them with a bunch of ratchet straps. I cut the drawer fronts, and the shelf openings out of the solid curve after lamination. this way the drawer fronts actually fit the curve of the face, and the grain fits in. It was a little tricky laying out the cuts, and then actually cutting it with a fine handsaw.
the top is pretty simple, just some 5/8 birch plywood, with a maple band bent around the edge. the final step was to accent edges, drawers, etc. with walnut edge banding, sand and finish with gloss clear polyurethane.