|Project by Barrett||posted 02-27-2011 09:33 PM||16592 views||1 time favorited||7 comments|
A coworker of mine heard about my woodworking addiction and asked if I would be interesting in creating a custom wooden handle for a pistol he had. When I started thinking about it I thought that maybe it was a Colt 1911 and I could simply make some custom grips that screwed into the metal handle. Turns out he had a Taurus Judge designed to have a full wrap around handle that is screwed onto the metal tang. This was going to be a tough custom wood pistol handle.
I told him I would take on the challenge and came up with a game plan. When creating this custom wood pistol handle I knew that I will have to shape the wood to fit comfortably in either hand and also have a slot for the metal tang that would fit tightly. There was little room for error because the handle couldn’t rattle in the slightest. I picked up a piece of yellow-orange maple burl and set to work.
Using the original Taurus Judge handle I cut the basic shape out on my bandsaw, routed the inside, then shaped the handle with my Dewalt Orbiting Sander.
I posted a little tutorial with more pictures here:
More photos on my personal site: http://www.M1C2.com