|Project by alexsutula||posted 02-17-2011 04:28 AM||2151 views||3 times favorited||13 comments|
Inspired by the works of Sam Maloof. I have been wanting to design and build something like this since I first was exposed to this style of building. Luckily an opportunity presented its self when I was commissioned to design 4 kitchen island stools.
Constructed out of Ash and dyed black. Tung-oil varnish mix finish. Carnauba wax top coat. They measure approx 18”x19”x24” high at the set and 36” to top of back rest.
I contemplated buying a set of plans and templates, I decided against it because I felt like I would get more out of it if i had to do all the planing myself. I spent well over 40 hours designing this piece. That includes rough sketches, measured drawings, full-scale drawing, making templates, and building a mock up out of 2×4 pine.
The way i cut the legs required the blanks to be 3”x3”, so I could get the sculpted effect going around all 4 sides. (not typical in the Maloof pieces I have seen). This dimension stock was not available so I had to glue up my own.
I wanted to do a lot of the shaping by hand, so I shaped the legs using my newly acquired Veritas spokeshave set. I thought I could do this effectively win my tail vise on my bench. This was not the case. The curves of the legs made getting good pressure near impossible. the legs kept on slipping out and I constantly had to adjust the vise, a pain in the ass even though it was quick-release. I always feel that having the right tool for the job is the way to go. So I took 2 days from the stools and built the “Bog’s Shave horse”. It was time well spent. It made maneuvering the legs a cinch, it was comfortable, it looks good, and Ill have it forever.
the sculpting was fun for the first 2 or 3. By the time 5 rolled around I was getting pretty tired. I spend a solid 2-3 days just to sand everything down. Not fun. The constructing went off with very few hick-ups. It was great to see all the time I spent planing and thinking paid off.
-- You can't stand apart unless you're prepared to stand alone. Alex, Cleveland