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Simple table saw Cross Cut sled

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Project by Mike Gager posted 1163 days ago 4139 views 17 times favorited 12 comments Add to Favorites Watch

This is a cross cut sled i made for my table saw. Nothing real fancy. MDF base with jointed 2×4 fences. i added a strip of acrylic as a blade guard and used the 5 cut method to square everything up.





12 comments so far

View polecat's profile

polecat

78 posts in 1168 days


#1 posted 1163 days ago

Nice, How is it working out?

-- polecat, south alabama

View Cliff De Witt 's profile

Cliff De Witt

128 posts in 1191 days


#2 posted 1163 days ago

5 cut method?

-- Trying to find an answer to my son’s question: “…and forming organic cellulose by spinning it on its axis is interesting, why?”

View JerryBerry's profile

JerryBerry

64 posts in 1191 days


#3 posted 1163 days ago

Okay, what’s the 5 cut method?

-- - Tell me what you want done, OR how to do it. Never both!!!! Jerry, New Bloomfield, PA

View smasterson's profile

smasterson

4 posts in 1184 days


#4 posted 1163 days ago

http://benchmark.20m.com/articles/TheFiveSidedCut/TheFiveSidedCut.html

-- "It's just a really old star, really, old. So it just blows up." -- Kathryn Gray age 10

View Mike Gager's profile

Mike Gager

615 posts in 1766 days


#5 posted 1163 days ago

yes thats the 5 cut method. i was really surprised just how far off my cuts were at first using a drafting triangle and framing square to line everything up. i thought it would be pretty dead on but it wasnt even close. took me about an hour to get everything perfect

so far the sled works pretty good.

View wasmithee's profile

wasmithee

55 posts in 1192 days


#6 posted 1163 days ago

This site has a nice little video demonstrating the 5 cut method located at the bottom right corner of the page:
http://www.newwoodworker.com/basic/5cut.html

View Routerisstillmyname's profile

Routerisstillmyname

651 posts in 2008 days


#7 posted 1163 days ago

Good job on sled.
5 cut method is not full proof and wasteful. If you are fanatic about accuracy and want better than 0.02 then use a dial indicators.
http://tablesawalignment.com/blog/?cat=21

-- Router è ancora il mio nome.

View NBeener's profile

NBeener

4806 posts in 1673 days


#8 posted 1163 days ago

Looks perfect !

-- -- Neil

View steliart's profile

steliart

1807 posts in 1187 days


#9 posted 1163 days ago

Nice one. Looks like mine

-- Stelios L.A. Stavrinides: - I am not so rich to buy cheap tools, but... necessity is the mother of inventions - http://www.steliart.com --

View Tomoose's profile

Tomoose

278 posts in 1872 days


#10 posted 1163 days ago

Looks good to me no matter what method you used!

Tom

-- cut it twice and it's still too short...

View NickG's profile

NickG

25 posts in 1168 days


#11 posted 1162 days ago

that looks nice. I literally just put a sled together last night, but I’ll have to check out that 5-cut method to square it up

-- Don't sweat the petty things and don't pet the sweaty things.

View falegniam's profile

falegniam

331 posts in 1452 days


#12 posted 1137 days ago

i like that shield. very good idea.

-- If you work you eat - If you don't work, you eat, drink, and sleep.

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