| Project by gizmodyne | posted 1973 days ago | 2250 views | 0 times favorited | 15 comments | ![]() |
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The original screens were completely falling out.
I resawed the screens from douglas fir beams as usual and then joined them with my domino. First project to test the capabilities. Very Cool.

Rabbeting the screens with a rabbet bit.

Some chisel help to square the corners.

The trim pieces were made by ripping on the bandsaw, planing to final width, and then running the roundovers.

Sanding the screens. The raking light helps with discovering and fixing sanding scratches.

Unfortunately the screens take over the entire shop when finishing.
Finish:
Prestain: Linseed Oil/ mineral spirits Wash
Stain: 2 Coats Early American Minwax
Top Coat: Marine Varnish
The screens are hung with storm sash hangers. They come in galvanized steel, but I painted them metalic bronze.
It is great to finish this project.
-- -John "Do I have to keep typing a smiley? Just assume it's a joke." www.flickr.com/photos/gizmodyne
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15 comments so far
CharlieM1958
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14858 posts in 2389 days
#1 posted 1973 days ago
Nice recycling job!
-- Charlie M. "Woodworking - patience = firewood"
Grumpy
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17840 posts in 2021 days
#2 posted 1973 days ago
A lot of tricky work in that job. Well done. Nice use of recycled timber.
-- Grumpy - "Always look on the bright side of life"- Monty Python
rikkor
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11296 posts in 2045 days
#3 posted 1973 days ago
Dittos on the recycling. The screens look very nice.
Jiri Parkman
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947 posts in 1983 days
#4 posted 1973 days ago
Nice wood and tricky job.
-- Jiri
cajunpen
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11615 posts in 2236 days
#5 posted 1973 days ago
I like it – cheap materials + good craftsmanship = high class project.
-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/
miles125
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2177 posts in 2176 days
#6 posted 1973 days ago
Looking good Giz!
-- "The way to make a small fortune in woodworking- start with a large one"
DrSawdust
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303 posts in 2268 days
#7 posted 1973 days ago
Excellent work. I always enjoy the details that you provide all of us during your projects.
-- Making sawdust is what I do best
Dan'um Style
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10792 posts in 2153 days
#8 posted 1972 days ago
Great posting. Screens are something I need to put in my backporch. You did an exceptional job.
-- keeping myself entertained
gizmodyne
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1762 posts in 2260 days
#9 posted 1972 days ago
Thanks all. The very fist screens I made were with pocket screws and pine, painted to match our windows. I recommend wood screens for their beauty to anyone with wood windows.
-- -John "Do I have to keep typing a smiley? Just assume it's a joke." www.flickr.com/photos/gizmodyne
Bob Babcock
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1804 posts in 2257 days
#10 posted 1972 days ago
Great stuff Giz….your making want to sell my house and jump in to a renovation. My wife says we have to wait until my youngest finishes her masters though…:( What…she can’t study with powertools screaming in the background? I told her the spring of 2009 she better be ready to pack.
-- Bob, Carver Massachusetts, Sawdust Maker http://www.capecodbaychallenge.org
gizmodyne
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1762 posts in 2260 days
#11 posted 1972 days ago
Bob…. Don’t you see? It’s a cautionary tale. You have to live in the dump while you fix it up. Still lots of houses in the neighborhood if you want to move out west.
-- -John "Do I have to keep typing a smiley? Just assume it's a joke." www.flickr.com/photos/gizmodyne
jockmike2
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10636 posts in 2417 days
#12 posted 1970 days ago
Way to recycle, I hate to see beautiful wood go to waste I have the town dump right behind my house and I’ve collected so much good lumber back there it just isn’t funny. Your on my A list Giz. mike
-- (You just have to please the man in the Mirror) Mike from Michigan -
gizmodyne
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1762 posts in 2260 days
#13 posted 1957 days ago
Thanks Mike.
The wood is cheap too.
-- -John "Do I have to keep typing a smiley? Just assume it's a joke." www.flickr.com/photos/gizmodyne
GaryK
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10263 posts in 2159 days
#14 posted 1957 days ago
Great job John! I used Douglas Fir for things like that when I lived in California. Can’t get it here in Texas
as far as I know. SYP seems to be king here.
I used to live just down the 210 from you in Azusa. I do miss Tommy’s burgers, In-n-Out, Northwoods….
-- Gary - Never pass up the opportunity to make a mistake look like you planned it that way - Tyler, TX
gizmodyne
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1762 posts in 2260 days
#15 posted 1957 days ago
Yep. It is a burger town.
-- -John "Do I have to keep typing a smiley? Just assume it's a joke." www.flickr.com/photos/gizmodyne
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