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Recycled Douglas Fir Window Screens

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Project by gizmodyne posted 2302 days ago 2551 views 0 times favorited 15 comments Add to Favorites Watch

The original screens were completely falling out.

I resawed the screens from douglas fir beams as usual and then joined them with my domino. First project to test the capabilities. Very Cool.


Rabbeting the screens with a rabbet bit.


Some chisel help to square the corners.

The trim pieces were made by ripping on the bandsaw, planing to final width, and then running the roundovers.


Sanding the screens. The raking light helps with discovering and fixing sanding scratches.


Unfortunately the screens take over the entire shop when finishing.

Finish:
Prestain: Linseed Oil/ mineral spirits Wash
Stain: 2 Coats Early American Minwax
Top Coat: Marine Varnish

The screens are hung with storm sash hangers. They come in galvanized steel, but I painted them metalic bronze.

It is great to finish this project.

-- -John "Do I have to keep typing a smiley? Just assume it's a joke." www.flickr.com/photos/gizmodyne





15 comments so far

View CharlieM1958's profile

CharlieM1958

15544 posts in 2718 days


#1 posted 2302 days ago

Nice recycling job!

-- Charlie M. "Woodworking - patience = firewood"

View Grumpy's profile

Grumpy

19063 posts in 2351 days


#2 posted 2302 days ago

A lot of tricky work in that job. Well done. Nice use of recycled timber.

-- Grumpy - "Always look on the bright side of life"- Monty Python

View rikkor's profile

rikkor

11295 posts in 2374 days


#3 posted 2302 days ago

Dittos on the recycling. The screens look very nice.

View Jiri Parkman's profile

Jiri Parkman

950 posts in 2312 days


#4 posted 2302 days ago

Nice wood and tricky job.

-- Jiri

View cajunpen's profile

cajunpen

14242 posts in 2565 days


#5 posted 2302 days ago

I like it – cheap materials + good craftsmanship = high class project.

-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/

View miles125's profile

miles125

2179 posts in 2505 days


#6 posted 2302 days ago

Looking good Giz!

-- "The way to make a small fortune in woodworking- start with a large one"

View DrSawdust's profile

DrSawdust

306 posts in 2597 days


#7 posted 2302 days ago

Excellent work. I always enjoy the details that you provide all of us during your projects.

-- Making sawdust is what I do best

View Dan'um Style's profile

Dan'um Style

12484 posts in 2482 days


#8 posted 2302 days ago

Great posting. Screens are something I need to put in my backporch. You did an exceptional job.

-- keeping myself entertained ... Humor and fun lubricate the brain

View gizmodyne's profile

gizmodyne

1763 posts in 2589 days


#9 posted 2302 days ago

Thanks all. The very fist screens I made were with pocket screws and pine, painted to match our windows. I recommend wood screens for their beauty to anyone with wood windows.

-- -John "Do I have to keep typing a smiley? Just assume it's a joke." www.flickr.com/photos/gizmodyne

View Bob Babcock's profile

Bob Babcock

1804 posts in 2586 days


#10 posted 2301 days ago

Great stuff Giz….your making want to sell my house and jump in to a renovation. My wife says we have to wait until my youngest finishes her masters though…:( What…she can’t study with powertools screaming in the background? I told her the spring of 2009 she better be ready to pack.

-- Bob, Carver Massachusetts, Sawdust Maker http://www.capecodbaychallenge.org

View gizmodyne's profile

gizmodyne

1763 posts in 2589 days


#11 posted 2301 days ago

Bob…. Don’t you see? It’s a cautionary tale. You have to live in the dump while you fix it up. Still lots of houses in the neighborhood if you want to move out west.

-- -John "Do I have to keep typing a smiley? Just assume it's a joke." www.flickr.com/photos/gizmodyne

View jockmike2's profile

jockmike2

10635 posts in 2746 days


#12 posted 2299 days ago

Way to recycle, I hate to see beautiful wood go to waste I have the town dump right behind my house and I’ve collected so much good lumber back there it just isn’t funny. Your on my A list Giz. mike

-- (You just have to please the man in the Mirror) Mike from Michigan -

View gizmodyne's profile

gizmodyne

1763 posts in 2589 days


#13 posted 2286 days ago

Thanks Mike.

The wood is cheap too.

-- -John "Do I have to keep typing a smiley? Just assume it's a joke." www.flickr.com/photos/gizmodyne

View GaryK's profile

GaryK

10262 posts in 2488 days


#14 posted 2286 days ago

Great job John! I used Douglas Fir for things like that when I lived in California. Can’t get it here in Texas
as far as I know. SYP seems to be king here.

I used to live just down the 210 from you in Azusa. I do miss Tommy’s burgers, In-n-Out, Northwoods….

-- Gary - Never pass up the opportunity to make a mistake look like you planned it that way - Tyler, TX

View gizmodyne's profile

gizmodyne

1763 posts in 2589 days


#15 posted 2286 days ago

Yep. It is a burger town.

-- -John "Do I have to keep typing a smiley? Just assume it's a joke." www.flickr.com/photos/gizmodyne

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