LumberJocks

Jewel Box

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Project by ferstler posted 12-09-2010 01:14 AM 2015 views 15 times favorited 18 comments Add to Favorites Watch

This is actually a Christmas present for my wife, and so she has not even seen it yet. I got the idea from seeing something at a crafts show recently, but I wanted to do my own take on the item.

The lid is select pine and was done quite simply with table saw, miter saw, jointer, planer, table-top shaper, and lots of hand sanding. There are six coats of satin-finish enamel on the piece. The knob was a store-purchased item.

The bottom section is in two pieces. The black part (four enamel coats this time) is select pine and was done about as conventionally as the lid. The stained part (douglas fir) was done separately, and that involved the most work. First, after cutting it to size I drilled out the holes using several forstner bits. Then, I rounded off the cuts at the tops using a roundover bit and a bench shaper. I also used a rabbit bit to very slightly (1/32nd inch) undercut the bottoms of each drilled hole. More on that, below.

The two pieces were glued together and once the glue was dried I used a planer, table shaper, and lots of hand-sanding elbow grease to smooth things over. The assembly (including the black enameled part) was then given four coats of clear satin polyurethane. Three small oak dowels were installed in the top of the bottom part, with corresponding holes in the lid to allow it to be properly aligned when installed. I used pins instead of hinges, because I wanted a clean look all the way around with the lid on.

OK, so why did I undercut the bottoms of the drilled holes? Well, the unit I saw at the crafts show had each hole bottom covered with thin felt pads. However, the builder could not cut them perfectly to size, and so you could see the irregularities at the bottom. My solution was to undercut the hole bottoms before gluing the two pieces together and then cut the pads for the bottom very slightly oversized. That way, they could be fitted into the recessed areas all the way around for a clean edge as dictated by the circle cuts themselves.

Howard Ferstler





18 comments so far

View Chip's profile

Chip

1904 posts in 2837 days


#1 posted 12-09-2010 01:20 AM

Wonderful box Howard. I like the soft edges you gave to the compartments that picks up on the lid edges. And I really like your pin registration. A very elegant, classy piece for sure.

-- Better to say nothing and be thought the fool... then to speak and erase all doubt!

View Dennis Zongker's profile

Dennis Zongker

2450 posts in 2336 days


#2 posted 12-09-2010 01:41 AM

Very nice! Clean & Crisp. Super job!

-- Dennis Zongker

View Heidi Neely's profile

Heidi Neely

550 posts in 1919 days


#3 posted 12-09-2010 02:15 AM

Pretty slick finish job! I like it

-- Heidi :) “The only source of knowledge is experience”

View dustyal's profile

dustyal

1216 posts in 2219 days


#4 posted 12-09-2010 02:48 AM

Nicely constructed. I like the idea of the undercutting for the felt and the pin pegs for holding the lid. Ingenious.

Actually, it seems to be a very useful jewelry box. Most ladies seem to accumulate more jewelry than can be held by any one box—regardless of size. On the other hand, they only wear their favorite stuff that can fix in your box. Very practical. Now, I will be told differently by the lady Lumberjocks out there… but then, it is just my theory.

-- Al H. - small shop, small projects...

View CharlieM1958's profile

CharlieM1958

15780 posts in 2963 days


#5 posted 12-09-2010 03:22 AM

Sleeeeeek!

-- Charlie M. "Woodworking - patience = firewood"

View Loucarb's profile

Loucarb

2388 posts in 2190 days


#6 posted 12-09-2010 04:22 AM

Well done. Fantastic design & craftsmanship.

View a1Jim's profile (online now)

a1Jim

112816 posts in 2321 days


#7 posted 12-09-2010 04:29 AM

Smooth clean lines, simple but elegant.

-- http://artisticwoodstudio.com Custom furniture

View dpow's profile

dpow

463 posts in 1588 days


#8 posted 12-09-2010 04:30 AM

Simple yet very unique. Great contrast with the finishes. Thanks for sharing.

-- Doug

View Mark Blomster's profile

Mark Blomster

106 posts in 1729 days


#9 posted 12-09-2010 05:04 AM

Nice work. That is a sleek looking box she is sure to love.

View littlecope's profile

littlecope

2964 posts in 2246 days


#10 posted 12-09-2010 05:39 AM

Slick and Sleek and Sharp!! Nice Work, my Friend, on a very appealing Box!!

-- Mike in Concord, NH---Unpleasant tasks are simply worthy challenges to improve skills.

View stefang's profile

stefang

13623 posts in 2079 days


#11 posted 12-09-2010 12:48 PM

I like 3 things about your box Howard. It’s stylish, different and well made.

-- Mike, an American living in Norway.

View Eagle1's profile

Eagle1

2066 posts in 1809 days


#12 posted 12-09-2010 01:09 PM

Very interesting box. Well designed, soft simple lines. What did you use inside the holes?

-- Tim, Missouri ....Inside every older person is a younger person wondering what the heck happened

View Firefighter's profile

Firefighter

95 posts in 1518 days


#13 posted 12-09-2010 02:47 PM

I always enjoy seeing solutions like undercutting the holes. The imperfect felt would drive me crazy, but I don’t think I would have thought of your solution. Great work.

View patron's profile (online now)

patron

13156 posts in 2085 days


#14 posted 12-09-2010 02:57 PM

very well done
elegant

she will love it

-- david - only thru kindness can this world be whole . If we don't succeed we run the risk of failure. Dan Quayle

View SPalm's profile

SPalm

4930 posts in 2626 days


#15 posted 12-09-2010 03:41 PM

Nice.
And very clever.

Good job,
Steve

-- -- I'm no rocket surgeon

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