LumberJocks

A lure for fly-fishers: walnut hackle chest

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Project by LeTurbo posted 12-20-2018 08:41 PM 632 views 1 time favorited 9 comments Add to Favorites Watch

My dentist asked me to make a hackle box in exchange for the 5 hours I spent in the dental chair. Fool, me. Over 200 hours later – maybe 300 with some silly mistakes – I finally finished it. (Expensive dental visits. the time I’ve taken cost nearly $3000 in workshop rental.)

A hackle chest, by the way, is a fancy name for storing all the bits of feather, fur, and dingly-dangly things that are needed for tying flies for fly-fishing.

This is about 500mm X 400 X 300, or 19” X 16” X 11”

He bought the walnut from a lumber yard that sells its reject timber cheaply. There’s usually interesting figure, but it’s full of shakes, bad planing, wany edges and difficulties. First task was to re-machine it all to usable pieces. I used the table saw for that, then laminated the boards, and flattened them with a Stanley 4 and 5, reducing from 22mm to about 15mm ( It was one time I wish I could afford a thicknesser.

I made the carcass, then the doors (floating panels in m&t frame).

First mistake on the carcass: there was a small dried blob of glue on my square that threw all the measurements out by a fraction. It’s marginally smaller than I intended as I had to recut all the dovetails.

I had a plank of beech from another job that I used for the drawers and runners. There’s 12 drawers with 12 hand-cut dovetails on the four corners, plus all the dovetails on the carcass. Somewhere around 220, if I remember correctly (excluding the recut ones mentioned above).

I had to buy an extra walnut plank for the drawer fronts, because I really had used every scrap he bought. The drawer fronts I created as two bookmatched halves, though flipping the outer pieces so it wasn’t an overstated match. Then the drawer fronts were hand-sawn, so the kerf would only be 1mm and the grain would still align.

I bought the brass corners, but all the handles are handcut, filed, sanded and polished. Would be nice to have a buffing wheel!

The doors recess into pockets at the sides of the drawers, running in routed grooves with small 3mm brass rods. They then swing closed. I installed a miniature cabinet lock, but it really proved very inadequate. Over a cup of tea, I worked out the drop-down brass catches you can see under the doors. To unlock, you just slide a credit card or sheet of paper (cash will do nicely too) under the door.

The finish is Danish oil, with a final coat of Liberon beeswax polish.

And no, I don’t think I’ll make another. What’s the old advice? “It’s possible to make a small fortune in woodwork. Just start with a large fortune.”





9 comments so far

View swirt's profile

swirt

3554 posts in 3207 days


#1 posted 12-21-2018 02:12 AM

Beautiful results. Nicely done, even if you did get the bad end of the bargain.

-- Galootish log blog, http://www.timberframe-tools.com

View therealSteveN's profile

therealSteveN

1897 posts in 810 days


#2 posted 12-21-2018 03:08 AM

Nice box. Had a lifelong trout fisherman behind us when I grew up, he had an impressive box, but no where near as impressive as this one.

Nice work. I bet you aren’t swapping dental/medical for work again anytime soon :-) Always stay with cash, preferably based on hours, but we know those are few.

Thanks for posting.

-- Think safe, be safe

View Woodwrecker's profile

Woodwrecker

4211 posts in 3811 days


#3 posted 12-21-2018 06:17 AM

Beautiful work my friend.
I’m sure your dentist is going to find more wrong with your teeth so he can get some more of your nice work…lol

View Jim Rowe's profile

Jim Rowe

1063 posts in 2548 days


#4 posted 12-21-2018 09:59 AM

That’s a really nice cabinet you’ve made for your dentist! You ought to take up fly tying now that you know how to make a cabinet like this!!
Jim

-- It always looks better when it's finished!

View Peteybadboy's profile

Peteybadboy

566 posts in 2185 days


#5 posted 12-21-2018 11:40 AM

Love it. The dentist owes you big!

-- Petey

View pottz's profile

pottz

3823 posts in 1220 days


#6 posted 12-21-2018 07:06 PM

wow that is just beautiful i think he needs to throw in a few crowns to cover that one.great job.

-- sawdust the bigger the pile the bigger my smile-larry,so cal.

View lightweightladylefty's profile

lightweightladylefty

3276 posts in 3948 days


#7 posted 12-22-2018 06:05 AM

I hope when you delivered that masterpiece to your dentist that you got him to sign a lifetime service agreement for free dental work for you and your entire family and all your LJ friends, too. He owes you BIG TIME!

L/W

-- Jesus is the ONLY reason for ANY season.

View LeTurbo's profile

LeTurbo

234 posts in 1821 days


#8 posted 12-26-2018 07:29 PM

Thanks everyone for your kind comments! I’d have responded earlier, but have been busy doing enjoyable things like sharpening all my chisels, planes, drill bits and other paraphernalia for the new year! I hope yours is fantastic!

View Spelcher's profile

Spelcher

151 posts in 1087 days


#9 posted 12-30-2018 02:16 AM

Phenomenal! The bookmatching & grain alignment on the drawer fronts looks so nice.

-- Jason

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