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Miter saw station

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Project by Ken Reed posted 1366 days ago 6470 views 27 times favorited 14 comments Add to Favorites Watch

I sold my old cast iron radial arm saw a few years ago and replaced it with a big Makita miter saw. The miter saw doesn’t have quite the same capacity for cross cutting, but is a much more useful tool and I don’t have to open the window it use it.

I never liked the old fence as it stood up above the bench, effectively reducing the bench’s usefulness by more than half for other projects. I ripped that fence off and built this one that is inlet into the top of the bench and uses aluminum t-track. The setup is quite simple, but quite useful. I used a couple of scraps of walnut to make the stop. I mounted a ball bearing hinge to it so that I could swing the stop out of the way, allowing me to trim one end with the stop up, then flip the stop down for the cut to length action. It’s very accurate because of the embedded tape that reads both metric and Imperial. I glued the tape down very close to where I needed it and then fine tuned the whole thing by moving the saw a bit to get it square and the proper distance, which is read directly off of the tape…you don’t have to mark the board you’re cutting at all. For short cuts I use another piece of scrap that is cut to exactly 20” long and is saved in the cabinet when not in use.

I used a ball bearing hinge, partly because I already happened to have one, but mostly because there is no play in it so that makes it accurate every time.

Best of both worlds: a bench that’s actually useful when you need a big flat space, and an accurate fence for the miter box.





14 comments so far

View Maveric777's profile

Maveric777

2687 posts in 1679 days


#1 posted 1366 days ago

Now that is nifty! One day I hope to have something similar…. One day…..

-- Dan ~ Texarkana, Tx.

View dakotawood's profile

dakotawood

152 posts in 1385 days


#2 posted 1366 days ago

Love it. I want this in my shop down the road.

-- Travis, South Dakota

View stefang's profile

stefang

12592 posts in 1936 days


#3 posted 1366 days ago

You have a pretty similar set up to mine Ken, but your idea with the inlay ‘T’ track is unique and a very good idea. I do have a dust hood on mine which really helps a lot, but I have my grinder mounted to one side and a big disk sander on the other, so with so little space I just have to make do. My saw is mounted on a sliding table so I can pulll it out from the wall, but of course this brings me out towards the edge of the counter. You can see it on my workshop page. Workshops are like life. We just have to work with what we have. I am the only woodworker in the family and I do envy you your generations long tradition.

-- Mike, an American living in Norway.

View TheGravedigger's profile

TheGravedigger

963 posts in 2626 days


#4 posted 1366 days ago

I like it! That’s going into my upgrade plans.

-- Robert - Visit my woodworking blog: http://littlegoodpieces.wordpress.com

View a1Jim's profile

a1Jim

112000 posts in 2179 days


#5 posted 1366 days ago

Looks good ken

-- http://artisticwoodstudio.com Custom furniture

View davidroberts's profile

davidroberts

1002 posts in 2088 days


#6 posted 1366 days ago

I really like it. A mini movable fence.

-- God is great, wood is good. Let us thank Him for wood......and old hand tools.

View shopmania's profile

shopmania

686 posts in 1784 days


#7 posted 1366 days ago

Nice looking station. I have Kreg’s positive stop system on mi station. and it is really nice not to have to mark your boards to cut, it is so accurate. I just pulled mine out from the wall to allow room for the saw to hang out the back, and put the fence on the back of the table. http://lumberjocks.com/projects/23631.

I like your solution too, very nice! Great job!

-- Tim, Myrtle Beach, DrTim@ONeillChiro.com- Just one more tool, that's all I need! :)

View SignWave's profile

SignWave

135 posts in 1637 days


#8 posted 1366 days ago

This makes so much sense. I’m going to borrow the idea, hope you don’t mind… :)

View Manitario's profile

Manitario

2262 posts in 1485 days


#9 posted 1366 days ago

Very Nice; I like the simple but accurate way you set up the stop system.

-- Sometimes the creative process requires foul language. -- Charles Neil

View Brandon's profile

Brandon

4137 posts in 1553 days


#10 posted 1366 days ago

Very clever! Favorited.

-- "hold fast to that which is good"

View Beginningwoodworker's profile

Beginningwoodworker

13337 posts in 2275 days


#11 posted 1366 days ago

Nice build Ken.

-- CJIII Future cabinetmaker

View ND2ELK's profile

ND2ELK

13495 posts in 2376 days


#12 posted 1361 days ago

Great looking miter saw station. I have a Makita saw and love it.
Thanks for posting.

God Bless
tom

-- Mc Bridge Cabinets, Iowa

View izod's profile

izod

23 posts in 579 days


#13 posted 511 days ago

I like that concept at lot. Now that you have had it set up for a while and assuming you have had many chances to use it, what are your thoughts? Anything you would do differently?

-- Josh - Rochester, MN

View Ken Reed's profile

Ken Reed

151 posts in 1786 days


#14 posted 219 days ago

Thanks for the comments folks.

Izod, no I would not modify the setup. I’ve used it for several years now and it’s still accurate. I’m going to have to replace the tape soon as I’ve all but worn off the lettering in a couple of places. It makes repeatable cuts accurate and easy. It works with miters as well, although you have the watch where you measure; if you are cutting long point to long point it’s great, but I still use the laser built into the saw for the ol’ “measure twice, cut once” rule.

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