| Project by StumpyNubs | posted 933 days ago | 6253 views | 15 times favorited | 24 comments | ![]() |
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I am posting this at the request of a couple of fellow LJ’s…
This was my first piece of furniture. I designed it to be built with simple, cheap 2X4 douglas fir which is very strong and can be bought at any home center. I made it a bit different from your standard morris chair. First it has a set of three holes positioned vertically on the back legs below the arm rests rather than having the arm rests themselves stick out the back for the holes. Wooden pegs go in these holes to adjust the angle of the back, which pivots on a large dowell at its base. Also pivoting on this dowell is the seat, which is also adjustable from a flat position to three different angles back using a set of holes on the front legs.
The arms are ambrosia maple, but I also made a version with jatoba arms which is a bit less rustic. This one is light colored, another ai made is a chocolate brown which my wife likes better.
Pine gives it a unique look, a bit more rustic than the standard arts and crafts look of oak. I used a finishing process on this one that gives it an old, mellow look (an acid wash and colored Briwax).
The seat is a high density foam covered with a synthetic leather upholstery material. The foam and upholstery cost more than the wood!
I’ve since made more modifications to the design including more slats on the sides and a better way to make the bent arm rests.
-- It's the best woodworking show since the invention of wood... New episodes Wednesdays at: http://www.stumpynubs.com
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24 comments so far
Beeguy
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173 posts in 1805 days
#1 posted 933 days ago
Nice chair Jim. Would not mind seeing the other version too. Great of example of using easily obtained wood to make a superior piece. I always liked the Morris chair and yours is a fine take on it.
-- Ron, Kutztown, PA "The reward is in the journey."
stefang
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9462 posts in 1503 days
#2 posted 933 days ago
Fine looking chair Jim. Using construction grade fir is not a bad choice structurally and is a little different too. We don’t have to be slaves to traditional choices.
-- Mike, American in Norway
Howie
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2449 posts in 1092 days
#3 posted 933 days ago
Looks good. I’ve been toying with the idea of building a morris chair but the cost in oak was causing me to grimace. I like this though. What is “ambrosia maple” ? Don’t believe I’ve heard of it. Anyone else know it by another name?
-- Don't rollerskate in a buffalo herd
huff
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2552 posts in 1454 days
#4 posted 933 days ago
Howie, Ambrosia Maple is also know as “wormy maple”. It gets its name from the “Ambrosia” worm that likes to burrow into maple which leaves a tiny pin hole in the wood and creates a unique mineral streak in the light colored maple. The curved chest you see in my picture was made with “Ambrosia Maple”. I love making band saw boxes with it….......lots of character!
-- John @ http://www.thehuffordfurnituregroup.com
huff
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2552 posts in 1454 days
#5 posted 933 days ago
Jim, That was a very ambitious project for your first piece of furniture. I think it turned out great and I agree with stefang…...we don’t have to be slaves to traditional choices. Most furniture that is built with 2×4’s, look like it’s built with 2×4’s, but you gave it an all together different look. Very casual, yet with real style. Now that you’ve built a couple of them and should know your material cost pretty much to the penny, it would be interesting if you priced out the materials using Oak from your local supplier and show the difference in the material cost. This would be one project that the material cost would make a huge difference, especially if you priced it out using 8/4 or 12/4 Oak. Great job and thanks for sharing.
BTW, I’ve been following your blog and find it very interesting. I started my business on a shoe string almost 25 years ago, so it’s pretty easy for me to follow and understand where you are coming from and where you would like to go with your business. We may not agree with you on some things, but if you listen to some of the good advice you’ve been given and ignore the ones that would like to see you fail, you will do fine. Good luck and let me know if I can help in any way.
-- John @ http://www.thehuffordfurnituregroup.com
SCOTSMAN
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4309 posts in 1754 days
#6 posted 933 days ago
Nioce comfee looking chair Sheamus that’s Scottish for JIM LOL Alistair
-- excuse my typing as I have a form of parkinsons disease
StumpyNubs
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5039 posts in 969 days
#7 posted 933 days ago
Howie- Ambrosia maple is really nice for a rustic piece, and is often not very expensive. In fact many places sell it for less than regular hard maple.
huff- thanks for the comments, I would like to hear more from you about your experience starting your business.
ABOUT THIS CHAIR- Douglass fir can also be found (if you dig through lots of 2×4’s) with very nice, straight grain lines. In fact the last one of thses I made was done with as much of the straight grain as I could find, especially on the legs. The first chairs were done by lamanating two boards together, as in this photo. But I found that some places carry premium fir 4X4 stock with that nice straight grain, and when I used it for the legs of the last chair it really made it look nice! I’ll get some photos of that one online as soon as I get a chance.
BTW- I think I have only about $80-100 into each chair, and that was with the high quality foam. Using lots of cotton batting like a traditional seat coushion instead would knock about $20 off. So you can see how affordable this can be made. I sold one for $300 on ebay, but because of shipping costs (which the buyer also had to pay) it is more practicle to sell them locally if I can find the right place.
-- It's the best woodworking show since the invention of wood... New episodes Wednesdays at: http://www.stumpynubs.com
Karson
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34370 posts in 2569 days
#8 posted 933 days ago
Jim a great looking chair. I love ambrosia maple.
The kitchen cabinets that I made in NJ had bookmatched Ambrosia maple for the panels.
A lot of resawing to get those.
-- I've been blessed with a father who liked to tinker in wood, and a wife who lets me tinker in wood. Southern Delaware karson_morrison@bigfoot.com †
StumpyNubs
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5039 posts in 969 days
#9 posted 933 days ago
Karson- I was surprised at how hard it was. My mortising machine could barely handle it! Better sharpen up those hollow chisels!
-- It's the best woodworking show since the invention of wood... New episodes Wednesdays at: http://www.stumpynubs.com
billb
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112 posts in 1113 days
#10 posted 933 days ago
Great looking chair Jim. Thanks for sharing it.
-- Bill, Austin, Texas, http://woodworking-business.com
DevilDogNurse
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60 posts in 951 days
#11 posted 933 days ago
Beautiful. A Morris Chair is definatly on my list of things to make!
-- Marine, Nurse, Dad.
Howie
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2449 posts in 1092 days
#12 posted 933 days ago
Just gonna have to build me one of these.
-- Don't rollerskate in a buffalo herd
a1Jim
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87141 posts in 1746 days
#13 posted 933 days ago
Unique design and wood choices good first chair.
-- W James Brokenbourgh Custom furniture maker http://artisticwoodstudio.com/
NormG
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2579 posts in 1172 days
#14 posted 933 days ago
Very good work on the chair. If it works for you and people buy it to boot, that is a bonus. Can’t wait to see the next chair
-- Norman
wannadoitall
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56 posts in 964 days
#15 posted 930 days ago
Great chair Jim! We haven’t met yet, I’m a bit new around here… but I read your whole post about starting a business on a shoestring, and I would love to talk shop with you sometime – as I am in a similar boat (or cabinet)... Great chair and good work taking it one day at a time following your dreams!
-- -Angela, "Christos Anesti!"
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