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2018 Mallet Swap - What do you call an assortment of Mallets?

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Project by EarlS posted 07-20-2018 02:34 AM 1776 views 3 times favorited 26 comments Add to Favorites Watch

After finishing the box swap, my first swap, I decided to participate in the mallet swap. It was a lot of fun. BeardedDog was my recipient. Since he hasn’t been on LJ long I figured I might as well make an assortment of mallets.

A couple of orders to Bell Forest Products provided a great assortment of exotic woods (katalox, brown ebony, african blackwood, bloodwood, cocbolo, ziricote, granadillo, yellow heart, redheart, bubing, and some curly maple and flame birch). My experience with exotics was limited to using them as accents so this was a first for me. In fact I had to ask what was the best way to get the wax off the blanks. I now own a veritas scraper.

The dice mallets were first. Humming “Living in Paradise” by David Lee Roth, two mallets came together in no time. The heads are African Blackwood with brown ebony and ziricote handles. Unfortunately, a chunk came off the head of the ziricote one so it was relegated to a second.

Corn is kind of an IA thing. A corn cob mallet was a no-brainer. Yellowheart makes perfect corn and walnut is the same color as the silk. The first mallet has a walnut and maple handle. That was ear-marked for Poohbah (the swap leader and the creator of the box I received in the box swap) since he is an IN farmer and his shop sits in the middle of the corn fields.

The second corn cob mallet was made as a heavier carvers mallet with a different head shape and beefier flame birch handle.

There was still plenty of time to make more traditional joiner’s mallets. They needed to have a Greene and Greene and Craftsman look to them since nearly everything I make is based on those styles. The smaller head is solid bloodwood with a cocbolo handle. The larger one is Katalox and Bloodwood.

The last mallet was a complete direction change using Katalox and maple. It wound up looking like a double bladed axe. The accents are copper rings (pipe) and walnut dowels.

There was still time to make a couple of solid boxes with box joint corners. The walnut box has a slide off lid and the american chestnut box has a traditional lid. I did forget to put a chain on it to keep from springing the hinge.

In order to keep the mallets from rattling around, I cut some kaizen foam to hold them.

Firsts included using a rasp to smooth the handle edges, using exotics, and making mallets in general. Since I don’t have a lathe (yet) the edge profiles were created on the router with various bits and a lot of sanding. There were a couple of mallets that didn’t quite make the cut (granadillo mallet had big cracks develop in it, ziricote mallet had tear out, and dice mallet did as well) so I will keep them and use them.

I call an assortment of mallets a Mallet Swap.

-- Earl "I'm a pessamist - generally that increases the chance that things will turn out better than expected"





26 comments so far

View GR8HUNTER's profile

GR8HUNTER

4345 posts in 796 days


#1 posted 07-20-2018 02:43 AM

WOW Earl looks to me like you went above and far beyond just 1 mallet and with custom cases also …. all mallets are beautiful and well crafted …. GREAT JOB :<))

-- Tony---- Reinholds,Pa.------ REMEMBER TO ALWAYS HAVE FUN

View Woodknack's profile

Woodknack

12230 posts in 2464 days


#2 posted 07-20-2018 03:47 AM

Wow! All those mallets are exceptional, as are the boxes, but ear of corn mallets are on another level.

-- Rick M, http://thewoodknack.blogspot.com/

View KelleyCrafts's profile

KelleyCrafts

3054 posts in 823 days


#3 posted 07-20-2018 05:32 AM

Well done sir. You went way too far on this one. Very very kind of you.

-- Dave - http://kelleycrafts.com/ - pen blanks - knife scales - turning tools

View ToddJB's profile

ToddJB

8156 posts in 2214 days


#4 posted 07-20-2018 05:33 AM

Earl, you really out did yourself. I’m beyond impressed man.

-- I came - I sawed - I over-built

View Dave Polaschek's profile

Dave Polaschek

2397 posts in 666 days


#5 posted 07-20-2018 10:06 AM

Gosh, Earl! Any one of those would have been a great haul, let alone an assortment. Nice work, buddy!

-- Dave - Minneapolis

View Peteybadboy's profile

Peteybadboy

346 posts in 2033 days


#6 posted 07-20-2018 11:11 AM

cool!

-- Petey

View AandCstyle's profile

AandCstyle

3135 posts in 2341 days


#7 posted 07-20-2018 11:16 AM

Earl, it looks like you hammered out a flock of mallets.

-- Art

View JayT's profile

JayT

5759 posts in 2295 days


#8 posted 07-20-2018 11:34 AM

Not sure what you call an assortment of mallets, but I do know what you call that assortment of mallets.

AWESOME!!!! That’s what you call it.

-- In matters of style, swim with the current; in matters of principle, stand like a rock. Thomas Jefferson

View ronstar's profile

ronstar

474 posts in 3794 days


#9 posted 07-20-2018 11:42 AM

Nice mallets!

-- Ron, Northern Illinois

View jeffswildwood's profile

jeffswildwood

3403 posts in 2061 days


#10 posted 07-20-2018 12:06 PM

Just WOW! The detail put into these mallets is off the charts! Even the boxes they came in are awesome.

-- We all make mistakes, the trick is to fix it in a way that says "I meant to do that".

View johnstoneb's profile (online now)

johnstoneb

2994 posts in 2256 days


#11 posted 07-20-2018 12:17 PM

That is the problem with making mallets. You can’t stop. Those are some fine looking mallets.

-- Bruce, Boise, ID

View mikeacg's profile

mikeacg

601 posts in 1141 days


#12 posted 07-20-2018 12:45 PM

Outstanding Earl! You set the bar pretty high this time around!!!

I love the variety of pieces you created!

-- Mike, A Yooper with a drawl, http://www.artcentergraphics.com

View HokieKen's profile

HokieKen

5843 posts in 1222 days


#13 posted 07-20-2018 12:57 PM

In-friggin-credible Earl. This is one of the most impressive packages I’ve seen in any of our swaps. You made some of us look downright lazy! Not only is the quantity impressive but they are, EVERY ONE, superbly designed and well executed. The corn mallets are probably the most creative but, I gotta say, the dice is my favorite :-)) You’re craftsmanship is truly admirable.

-- Kenny, SW VA, Go Hokies!!!

View EarlS's profile

EarlS

1366 posts in 2431 days


#14 posted 07-20-2018 01:02 PM

Bruce – I think you have it right. Making mallets is addictive. Before you know it you have a baker’s dozen laying on the bench.

Kenny – the dice are my favorite as well.

-- Earl "I'm a pessamist - generally that increases the chance that things will turn out better than expected"

View pottz's profile

pottz

2862 posts in 1068 days


#15 posted 07-20-2018 01:18 PM

now thats a box of beauties,what a swap.great job earl.

-- sawdust the bigger the pile the bigger my smile-larry,so cal.

showing 1 through 15 of 26 comments

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