| Project by mot | posted 281 days ago | 620 views | 0 times favorited | 30 comments | ![]() |
Bob #2 and I were fiddling in my shop on Thursday night. Well, I was fiddling and Bob #2 was on the shop cam and voice communications from my workshop page. While Bob was waxing poetic about some topic of the moment, I decided to make a box. I haven’t spoken much about the Akeda Dovetail jig, mostly because I don’t use it very much. Not because it’s not just fantastic, but just because I don’t use the router for this type of work much since I started obsessing about hand cut joinery. Anyway, I resawed some cherry and started cutting some box parts. While I was doing that, I noticed the cuts were burned by the back of the blade. That fried me as this saw of mine has a real thing about staying in alignment. I took out the shooting board and a Veritas Low Angle Jack plane and fixed the problem with the pieces, put them on the bench, and then went about dissassembling my outfeed setup and Festool MFT table to get at the back of my tablesaw. Taking advantage of the free space, I cleaned up the crap out of the back of the saw, and alinged the blade. All the while, Bob was on story #3 with the odd interjection of inquiry as to why a perfectly neat shop now had stuff strewn all over the place.
After the saw station was reassembled, some test cuts were made and the world was sane again!
I used the Akeda jig to cut some, perhaps atypical, box joints. After putting them together, I had to pound them with a hammer because they fit so tight. A quick email to Kevan Lear at Akeda Jigs gave me some insite into guide bushing diameters and how they affect joint fit for this setup. That’s going to be a topic that will need blogging, so stay tuned. If anyone has gotten a chance to talk to Kevan, he’s a lot like Jim Lindsey from Dowelmax, in that he responds to your question immediately, and with an answer that has considerably more detail than you might have thought your question involved, but ultimately giving you a very good understanding of the problem and solution.
After getting things worked out, I cut a little panel for the top and bottom from some scrap oak that I had laying around and tight joints and all, glued the box up. I got a lecture from Bob about glue starving this joint due to the tight fit. He’s right. There is no way that anything but hot stuff could be used. After getting the box together, I wicked thin cyanoacrylate into all the joints, hit with accelerator et voila, it was glued together. It’s a box, and a bloody mediocre one at that! Sorry, Don!
I cut the top off with the bandsaw, cleaned up the edge with low angle block plane, smoothed four sides with the low angle jack and tossed some really crappy hardware on it that I bought at the local box store. I won’t use the stuff again, but it isn’t really a special box…just a test. All the edges were chamfered with a low angle block until they looked about “right.”
My wife saw it and asked, “What’s it for?” I replied, “Nothing.” She said, “It should work perfectly then.”
Now that it’s built I do have a use for it but it’s the wrong size. I’ll build another for a storage purpose that I have…namely the pieces for the Akeda jig. This one now has been relegated to my Mot Jr’s uses to store his puzzle pieces.
There it is, and thanks for looking!
Cheers!
-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)
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30 comments so far
Bob #2
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1823 posts in 473 days
posted 281 days ago
Nice recovery Tom.
What doesn’t show here is the fact the the first pass with the finger joint attachment for the Akeda gave poor old Tom “hammer tight” joints.
The jigs in incredibly simple to set up and use but I guess the tolerance for finger joint need three different bushing sizes like Goldie locks and the porridge.(too big too small and just right)
That’s better than I had in the Army for clothing. (Too big or Too small) <g>
As Tom says above it ended up being Hotstufff glue up .
Good job and nice recovery Tom.
Bob
-- A mind, like a home, is furnished by its owner
Douglas Bordner
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2468 posts in 516 days
posted 281 days ago
I like the variable spacing on the joints. Now Tom, just enjoy the jig and don’t obsess about the saw and chisel. Groovy box hardware and a smooth hand rubbed finish and it would be quite stylish. And it does qualify for Boxhound status…Betcha can’t make just one, they’re addictive.
-- "Bordnerizing" perfectly good lumber for over a decade.
Lee A. Jesberger
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2613 posts in 431 days
posted 281 days ago
Hi Tom;
Nice joinery! You’re right, them’s some tight joints.
Nice to get good customer service from a company nowdays.
Nice job!
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Brad_Nailor
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705 posts in 409 days
posted 281 days ago
Nice box and nice joinery. I’ll have to take a look at that Akeda jig. I have been thinking about acquiring a dovetail/box joint cutting jig. Great work Tom!
-- Women love me.....trees fear me
cajunpen
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5352 posts in 518 days
posted 281 days ago
Nice box Tom. I’m with Lee and Douglas, in that I really like the spacing on your box joints. Well done.
Lee, I just sent the link to your ezee-feed site to a couple of friends that are each running a 1 man cabinet shop. I was telling them about how much easier the ezee-feed would make their lives. Hope you pick up a couple of sales.
-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/
MsDebbieP
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11662 posts in 613 days
posted 281 days ago
excellent blog
nice box
and, as always, I am inspired by the feedback from your other half!
-- "Functional WoodArt" by Debbie, Canada (http://www.execulink.com/~yohan)
Douglas Bordner
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2468 posts in 516 days
posted 280 days ago
Gulp. Deb jogs were others fear to tread…
-- "Bordnerizing" perfectly good lumber for over a decade.
MsDebbieP
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11662 posts in 613 days
posted 280 days ago
hey Mot, I’m guessing that your wife is a very practical person… purpose and function, foremost
-- "Functional WoodArt" by Debbie, Canada (http://www.execulink.com/~yohan)
miles125
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907 posts in 457 days
posted 280 days ago
Handsome box there Mot!
-- miles125, Alabama.."Architecture is frozen music""
Harold
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281 posts in 299 days
posted 280 days ago
My wife has been bugging me to finish the panel behind our stove, so I have lbeen ooking around for some way to just cover it up. What I am leaning towards are those decorative copper panels that would stick to the wall. I think those little panels would really accent something like this or perhaps something similar to the beautiful tiles that Dan Walters does with the box becoming a multi purpose frame of sorts.
-- If knowledge is not shared, it is forgotten.
mot
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4839 posts in 488 days
posted 280 days ago
Thanks for the comments folks. Douglas, I bet I can’t just make one of them either. I like the way the joinery looks, but it’s through no fault of mine…the Akeda jig is pretty idiot proof, so I can’t lay claim to any precision or accuracy.
-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)
Karson
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12741 posts in 852 days
posted 280 days ago
Great box Tom. And it satisfy its purpose.
You going to put dividers in it for different puzzles.
-- Karson Southern Delaware karson_morrison@bigfoot.com
mot
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4839 posts in 488 days
posted 280 days ago
It’s too small to bother with dividers. Mot Jr. is 2 years old so his puzzle pieces are about the size of CD’s…they just stack nicely. It’s about 6” square.
-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)
jockmike2
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4054 posts in 698 days
posted 280 days ago
Mot! How dare you! There is no such thing as JUST a box. Do you want to offend Don. I’d rephrase that if I were you. That is a beautiful cherry box. Nice box joints. mike
-- Mike. Profisher50@yahoo.com
Don
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2586 posts in 629 days
posted 280 days ago
Tom, when I see a nicely made box like this, I’m reminded why I just love small wooden boxes. This one is sweet.
-- CanuckDon "I just love small wooden boxes!" http://www.canterburybaptist.org/
mot
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4839 posts in 488 days
posted 280 days ago
You’re very right, Mike. After looking at it some more, it’s a pretty nice box. The finger joint spacing is growing on me.
-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)
Bob Babcock
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1811 posts in 538 days
posted 280 days ago
I really like it. Looks like the kind of box you’ld find all of your granddads old stuff in. Strudily built and full of purpose.
-- Bob, Carver Massachusetts, Sawdust Maker http://www.capecodbaychallenge.org
DAN
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2918 posts in 435 days
posted 280 days ago
sweet little box for your family
-- ..... art for lifes sake
Douglas Bordner
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2468 posts in 516 days
posted 280 days ago
I’ll bet Mot, Jr. won’t outgrow it, ever.
Ah – little box – the repositories of treasured items of youth, secret spaces filled with memories and dreams, alive with possibilities. What mysteries lurk there, what potentialities exist in your dark recesses, ready to spring to life with the lifting of the lid (slapping self). I know why Don loves small wooden boxes. And so do I.
-- "Bordnerizing" perfectly good lumber for over a decade.
YorkshireStewart
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625 posts in 353 days
posted 280 days ago
Looking at that delightful box, there’s absolutely no indication that you were distracted by voice communications, Bob ‘looking over your shoulder’, a misaligned saw, having to pound the joints with a hammer, glue starvation and fitting crappy hardware. Amazing!
Oh, you’ll have to tell Mrs Mot that boxes don’t need to be for anything!
-- Res severa verum gaudium - True pleasure is a serious business.
Thos. Angle
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3244 posts in 414 days
posted 280 days ago
Tom, I wouldn’t allow a box like that to be anywhere in my shop, I’d be so ashamed to have made someting that bad that I’d throw it out at the first opportunty. I’d probably throw it all the way to Oregon. Yeah, it’s bad. I think I need an Akida.
-- Thos. Angle, Owyhee Design, Oregon
Andy
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296 posts in 360 days
posted 279 days ago
I agree with the others..the joints are very nicely done and I like the variable spacing.Will need to try that sometime.
-- " Stubborn tenacity substitutes for natural ability" ANDY
CharlieM1958
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3990 posts in 670 days
posted 279 days ago
Nothing mediocre about this box in my estimation, Tom. As a matter of fact, I’m kinda ticked that here you turn out something I would be bragging about, and make it sound like something you knocked off with one hand while you were doing a crossword puzzle with the other.
I had to laugh, because every time I make a new box my wife asks me what it’s for. I just give her the old blank stare.
-- Charlie M. "Woodworking - patience = firewood"
mot
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4839 posts in 488 days
posted 279 days ago
Okay, Charlie. How did you find out that I was doing a crossword? Did Bob say something?
-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)
CharlieM1958
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3990 posts in 670 days
posted 279 days ago
Well, I really didn’t know what you were doing with your other hand, but I figured it had to be something.
-- Charlie M. "Woodworking - patience = firewood"
Chip
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1058 posts in 544 days
posted 278 days ago
That box is a beaut Tom. Terrific craftsmanship on the joinery. Very, very nice.
-- Better to say nothing and be thought the fool... then to speak and erase all doubt.
Alin Dobra
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316 posts in 340 days
posted 274 days ago
Alright Tom,
Very nice box. When should we expect a hand-cut dovetailed box from you?
Alin
-- -- Alin Dobra, Gainesville, Florida
mot
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4839 posts in 488 days
posted 273 days ago
The next one, Alin…the next one.
-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)
RobG
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72 posts in 274 days
posted 272 days ago
Every wood project is just a box!! It is kind of funny I have done some of my best work in almost exactly the same way. Somebody will come into the shop and say what are you going to do with this? It will be a piece that I forgot that I had. I’ll say this. And bam, there it is. Some times with all the planning and measuring and more planning and measuring it really frees you up to just make something that looks right. Good work.
-- Woodworking is Life. Anything before or after is just waiting.--S. McQueen sort of
Krisztian
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83 posts in 351 days
posted 272 days ago
Nice box Tom!
-- Krisztian (from Hungary) VA