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Project by lovinmrv posted 09-17-2010 08:25 PM 4488 views 11 times favorited 9 comments Add to Favorites Watch

My daughter runs a flower shop up here in the wilds of Vermont ( ) and, besides being “Delivery Dad”, I get to help her maintain the store.

She has rented the space next to her flower shop to start “The Wedding Co-op”, a resource center for brides and grooms (and their poor, bedraggled parents) to be. ....Enter delivery Dad…

She needs a sign, and we thought it would be nice to have an oval sign. Now, getting out the sabre saw is just WAY too easy, so I have been searching LJ’s and other resources to figure out how to make an oval cutter. Pictures 1-3 show the results. The base is approximately 13” square, made out of MDF with dovetail slots. The runners are oak with countersunk carriage bolts. It took me a while to get the router base right…I attached it to a 2’ radius arm that results in the ability to cut a 48” wide oval. Picture 4 shows my first attempt at an oval. The white is drywall compound that is repairing a few blemishes….all in all, not a bad first try. Lesson learned: Cut the MDF on a windy day, outside, upwind of the nastiest guy in your neighborhood…what a dust storm!

Pictures 5 and 6 are of a push block, fashioned after the one on page 4 of ShopNotes Vol. 19, Issue 10. Mine is not nearly as pretty as theirs, but it doeas a great job of keeping my fingers safe.

Thanks for looking!

-- Life is a sales job.

9 comments so far

View TopamaxSurvivor's profile


18244 posts in 3639 days

#1 posted 09-17-2010 08:36 PM

Nice to see those things realy work :-)) Good job Dad!

-- Bob in WW ~ "some old things are lovely, warm still with life ... of the forgotten men who made them." - D.H. Lawrence

View Kent Shepherd's profile

Kent Shepherd

2718 posts in 3249 days

#2 posted 09-17-2010 09:06 PM

Great job

Thanks for sharing


View mafe's profile


11643 posts in 3052 days

#3 posted 09-18-2010 03:08 AM

Really clever jig, it will go to my favorites, thank you.
Best thoughts,

-- MAD F, the fanatical rhykenologist and vintage architect. Democraticwoodworking.

View lanwater's profile


3111 posts in 2897 days

#4 posted 09-18-2010 06:48 AM

Good job with the jig.

-- Abbas, Castro Valley, CA

View RonPeters's profile


713 posts in 2843 days

#5 posted 09-18-2010 07:33 PM

Never saw a jig like that. I have to wrap my head around that to figure out how it works. Pretty cool it makes ovals AND is adjustable for size!

-- “Once more unto the breach, dear friends...” Henry V - Act III, Scene I

View Dusty56's profile


11819 posts in 3651 days

#6 posted 09-18-2010 09:18 PM

Nicely done …best wishes for your daughters business : )

-- I'm absolutely positive that I couldn't be more uncertain!

View lovinmrv's profile


101 posts in 3022 days

#7 posted 09-18-2010 10:40 PM

Thanks for all the kind comments. Ron, the attached illustration should help you with your wrapping… :)


-- Life is a sales job.

View clieb91's profile


3520 posts in 3898 days

#8 posted 09-19-2010 02:24 AM

That is a pretty cool jig. I never realized there is such a use for what we usally see as a useless grinder project. Thanks for sharing, the little demo is great.


-- Chris L. "Don't Dream it, Be it."- (Purveyors of Portable Fun and Fidgets)

View Jiri Parkman's profile

Jiri Parkman

953 posts in 3775 days

#9 posted 09-23-2010 10:36 AM


-- Jiri

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