LumberJocks

Homemade Drum Sander

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Project by Sinister posted 09-13-2010 04:49 PM 12423 views 75 times favorited 23 comments Add to Favorites Watch

Inspired by many fellow LJs, I recently built this 18” drum sander. I was able to cannibalize the motor, bearings, and lift mechanism. The only materials I needed to buy were a sheet of MDF (for the bed and drum cylinder), some countertop veneer, a piano hinge, a sheet of plexiglass, and the adhesive back velcro and sandpaper. Approximately $150-200.

The primary plan sources I used were from http://www.rockslide.org/drum%20sander.html and http://lumberjocks.com/projects/7641 but there are many other homemade drum sanders on lumberjocks from which one can draw inspiration.

It’s constructed out of a mishmash of oak I had in my wood pile. There is white oak, red oak, pallet oak, and some nice quartersawn oak. The mobile base is a bit over-engineered but it works well. It’s finished with danish oil.

-- Patrick, Iowa City





23 comments so far

View Nick's profile

Nick

79 posts in 1599 days


#1 posted 09-13-2010 05:02 PM

I really like the way it turned you for you. I am planning on building one of these in the next week or two myself. What thickness can yours handle and where did you get the velcro and sandpaper?

-- Nick, AZ. Wood is a canvas for God's art work, it is our job as woodworkers to figur out the best way to display it.

View BritBoxmaker's profile

BritBoxmaker

4442 posts in 1782 days


#2 posted 09-13-2010 05:03 PM

Looks a good job. Fun building one, isn’t it? I particularly like the castor arrangement.

-- Martyn -- Boxologist, Pattern Juggler and Candyman of the visually challenging. http://www.theartofboxes.com

View dbhost's profile

dbhost

5387 posts in 1978 days


#3 posted 09-13-2010 05:16 PM

I have posted this as one of my favorites. Basically speaking, add 6” to the drum width and you have the sander I am planning on building. I need to get a bigger motor for my band saw though, as I am planning on stealing the motor from that for the sander…

-- My workshop blog can be found at http://daves-workshop.blogspot.com

View WoodenFrog's profile

WoodenFrog

2737 posts in 1659 days


#4 posted 09-13-2010 06:01 PM

I’d like to have one of these! Nice Work!

-- Robert B. Sabina, Ohio..... http://www.etsy.com/shop/WoodenfrogWoodenProd

View SPalm's profile

SPalm

4933 posts in 2628 days


#5 posted 09-13-2010 08:02 PM

WooHoo. You did it. Congrats.
And a very nice build. Looks good all around.

Steve

-- -- I'm no rocket surgeon

View jockmike2's profile

jockmike2

10635 posts in 2993 days


#6 posted 09-13-2010 11:25 PM

I keep saying I’m going to make one of these and I am by golly if it takes another 5 years. I got just about all the stuff just need to do it. What is that thing hanging down that looks like a of hanging magnet or something on a bar with a big washer at the end? What does it do a counter weight?

-- (You just have to please the man in the Mirror) Mike from Michigan -

View twokidsnosleep's profile

twokidsnosleep

1063 posts in 1720 days


#7 posted 09-14-2010 03:44 AM

This is so cool
Bravo!

-- Scott "Some days you are the big dog, some days you are the fire hydrant"

View Crushgroovin's profile

Crushgroovin

234 posts in 1670 days


#8 posted 09-14-2010 06:15 AM

Aww Dang I am sooooo Jealous!!! I have one of these on my list to build. Wonderful job!!

-- I wouldn't be so arrogant if you weren't such a moron!

View toyguy's profile

toyguy

1371 posts in 2583 days


#9 posted 09-14-2010 11:33 AM

Nice job…..... I really must build one of these smeday.

-- Brian, Ontario Canada,

View Sinister's profile

Sinister

60 posts in 2216 days


#10 posted 09-14-2010 04:50 PM

Jockmike – I’m not 100% sure I know what you’re describing. I think it might be the hand crank on the threaded rod that controls the height of the bed. My pictures aren’t the best. The crank came off a broken Dewalt 13” planer (DW734). That planer has received some great reviews on LJ but mine was a lemon.

Woodminister – It can handle about 5.5 inches thick. I ordered the velcro and sandpaper online a couple months ago and I can’t remember where. I searched through my emails but I must have thrown away the conformation. I’m sorry that’s not helpful. I’ve heard other people say they ordered it from Grizzly. The trouble is, the picture on their website doesn’t match the description so I wasn’t sure of what I’d get. If I had it to do over again, I would just call their customer service and order it over the phone. They are usually pretty helpful.

-- Patrick, Iowa City

View Flemming's profile

Flemming

417 posts in 1643 days


#11 posted 09-18-2010 12:41 AM

very very fine drum sander :)

-- Flemming. It's only a mistake if you can't fix it.

View lilredweldingrod's profile

lilredweldingrod

2495 posts in 1853 days


#12 posted 09-29-2010 05:05 AM

Patrick,
It appears that the pulley ratio is 1:1, what is the RPM? What is the HP of the motor? Rand

View Dark_Lightning's profile

Dark_Lightning

1822 posts in 1855 days


#13 posted 09-29-2010 05:11 AM

I gotta make one of these, it seems cheaper than a spiral planer to replace the regular one I bought recently.

View Sinister's profile

Sinister

60 posts in 2216 days


#14 posted 09-30-2010 03:16 PM

lilredweldingrod – The ratio is ~1:1. The pulleys are both close to 5”. It’s a 1 HP motor that runs at 1725 rpm. I have no idea what is an ideal speed for a drum sander. That’s just what I ended up with with what I had on hand.

-- Patrick, Iowa City

View helluvawreck's profile

helluvawreck

16033 posts in 1613 days


#15 posted 09-30-2010 03:24 PM

That is a real nice shop built sander. Good work.

-- If a man does not keep pace with his companions, perhaps it is because he hears a different drummer. Let him step to the music which he hears, however measured or far away. Henry David Thoreau

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