| Project by YorkshireStewart | posted 313 days ago | 601 views | 6 times favorited | 30 comments | ![]() |
Sshhh! still a secret from my step-daughter – this will be presented when her first-born arrives in the next few days. It’s intended as a keepsake chest for baby’s first outfit, first shoes; first tooth; photographs and whatever else. I set about it as soon as I spotted Bob #2’s Box Joint Jig – http://lumberjocks.com/projects/2843 . Here’s my version http://lumberjocks.com/jocks/YorkshireStewart/blog/2560 . Thanks again Bob.
When I did a ‘dummy run’ with the jig, I didn’t bother to accurately set the depth of the joints and so the ‘fingers’ were set back about 1/8” from each other. That set me thinking – and in the box itself I did the same and then trimmed the corners on the router table to produce what you see in the photographs.
The box is in brown oak and the lid has an oak frame with a floating ash panel set in. The hinges are ash too; fabricated from strips that I pre-drilled and then glued up with a temporary pin in place.They’re recessed to about half their thickness into the back of the box. BTW I’ve started using my wife’s cast off (get it?) knitting needles for hinge pins. They come in a great range of sizes; they’re smooth, strong and mostly have a durable plastic coating.
Finish is my usual Danish Oil, although the ‘economy’ 5 litres that I bought some time ago is more of a jelly consistency now. [Any ideas how to reconstitute it?] I followed that with Briwax.
We now await the baby’s name so that I can suitably inscribe the bottom (of the box).
-- Res severa verum gaudium - True pleasure is a serious business.
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30 comments so far
Gary
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325 posts in 806 days
posted 313 days ago
The joinery on this box is about the subtlest I’ve ever seen.
Great hinges too. Fabulous! Fantastic!
Dadoo
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1536 posts in 472 days
posted 313 days ago
Running the corners thru a router is an excellent idea Stewart. Here we all play the trial and error game setting up a box jig and then you come along with not only an easy cleanup, but also an artistic one! I’ll remember this.
-- Bob Vila would be so proud of you!
CharlieM1958
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4170 posts in 700 days
posted 313 days ago
Beautiful, Stewart. It’s funny how we sometimes stumble accidentally over a great design idea, as you did with the corners here. The hinges and the hasp are outstanding as well!
-- Charlie M. "Woodworking - patience = firewood"
Thos. Angle
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3236 posts in 444 days
posted 313 days ago
Wow, Wooden hinges and latch!! That’s really a neat combination of wood and wood. Not bad for a Yorkie!!LOL
-- Thos. Angle, Owyhee Design, Oregon
SPalm
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723 posts in 364 days
posted 313 days ago
Fine job. Nice ‘cover up’. I like it.
The latch seems to just drip over the edge. Cool.
-- Stevethepeeve -- I'm no rocket surgeon
TomFran
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2360 posts in 476 days
posted 313 days ago
That’s a really nice box, Stewart. That little pin on the hinge is amazing. You do nice work.
-- Tom, Surfside Beach, SC - Romans 8:28
Brad_Nailor
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725 posts in 439 days
posted 313 days ago
Extraordinary! I love the wood hinges and the hasp…beautiful craftsmanship. Nice save on the joinery..you turned a mistake into an unusual and beautiful edge treatment!
-- Women love me.....trees fear me
woodgrain411
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119 posts in 334 days
posted 313 days ago
Very nice box, Stewart!
-- I love this site !
Chip
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1058 posts in 574 days
posted 313 days ago
Wonderful piece and wonderful “retooling” Stewart. I love seeing quick thinking on your feet like this that actually enhances the piece. Just terrific.
-- Better to say nothing and be thought the fool... then to speak and erase all doubt.
Karson
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12889 posts in 882 days
posted 313 days ago
Stewart. A great box. I keep thinking about the loss of the latch pin. I think it needs a leather lanyard to keep it with the chest forever.
Steward did you see my blog on the shaker cabinet that I made for the joinery challenge, and the unique way that I made wooden hinge pins. You might give that a go also.
-- Karson Southern Delaware karson_morrison@bigfoot.com
Douglas Bordner
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2551 posts in 545 days
posted 312 days ago
Stewart I love the whole box, but that hasp took my breath away. More wonders from Voigtlander. I’d try and gently “borrow” the idea but wouldn’t have a clue how. Outstanding
-- "Bordnerizing" perfectly good lumber for over a decade.
cajunpen
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5348 posts in 547 days
posted 312 days ago
Stewart that save on the corners was really “thinking outside the box” well done. I like your wooden hinges, but I am really intrigued with your hasp/closure feature. How did you install the part that flips up and down to the stationary part?
-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/
Blake
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2000 posts in 356 days
posted 312 days ago
The handmade wooden hinges and clasp give the box a personality. Beautiful craftsmanship as always, Stewart.
-- Check out my new website! http://www.theeasellife.com
YorkshireStewart
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636 posts in 383 days
posted 312 days ago
Thank you so very much Jocks. This praise from skilled craftsmen such as you all really knocks me out. The thing about giving things to family is that you can visit the item and continue to enjoy.
Bill – I did much of the work when the two components were more or less just rectangles of ash. I cut out the slot in the fixed piece on the bandsaw and then hand worked a curve at the back of that slot with chisel. Drilling the hole for the hinge pin is easier before the shaping is done. Final shaping I did with bandsaw and sanding belt and drums.
Douglas – I hope you got your breath back!
Karson – Yes that thought did cross my mind – forever is a long time to expect the pin to stay with the chest, especially as the new grandchild starts to toddle.
-- Res severa verum gaudium - True pleasure is a serious business.
Douglas Bordner
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2551 posts in 545 days
posted 312 days ago
Stewart, hopefully your grandchild will not be about the box during the “explore everything with the mouth” stage of growth. This is from my fears borne of aspiration/swallowing risk with small parts. I was a pediatric/NICU nurse for many years before giving it up…just my two pence.
-- "Bordnerizing" perfectly good lumber for over a decade.
YorkshireStewart
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636 posts in 383 days
posted 311 days ago
Thanks Douglas; I’m already thinking along Karson’s lanyard idea with that fear in mind
-- Res severa verum gaudium - True pleasure is a serious business.
miles125
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920 posts in 487 days
posted 311 days ago
I love this box! That hasp is too cool.
-- miles125, Alabama.."Architecture is frozen music""
Bob #2
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1944 posts in 503 days
posted 311 days ago
Stewart, I’m just abouit to mill some wood for a box today and you project is inspiring me.
I am curious about the hinges? They seem to disappear into the lid some how.
How did you attach yours?
The inset of the finger joint is rather unique as well.
Good job Stewart.
Bob
-- A mind, like a home, is furnished by its owner
YorkshireStewart
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636 posts in 383 days
posted 311 days ago
Hello Bob. You’re doing more than I am today! It was too cold and miserable this morning to take the ten paces to the ‘shop. I’ll try harder tomorrow.
I think the following pic will clearly show my way with these hinges. As I mentioned above, I set the hinges to half their depth in the back of the box, but they’re mounted on the inside surface of the lid frame. You can also see the way I built up the hinges from strips.
-- Res severa verum gaudium - True pleasure is a serious business.
YorkshireStewart
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636 posts in 383 days
posted 309 days ago
Douglas and Karson – I took your fears on board and did this slight mod today. I bought a yard of leather thong some years ago thinking it would one day come in useful. Well, I’ve just used two inches. I found it straight away even though it was filed under ‘pen blanks’!
-- Res severa verum gaudium - True pleasure is a serious business.
Bob #2
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1944 posts in 503 days
posted 307 days ago
Thanks very much for the explanation and the close up shots .
Your attention to minutia and your craftsmanship are and inspiration Stewart.
Don’t know if I will show mine now. <g>
Bob
-- A mind, like a home, is furnished by its owner
YorkshireStewart
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636 posts in 383 days
posted 307 days ago
If you look closely at the photographs Bob, you’ll see where I digitally remove the nails! <g>
-- Res severa verum gaudium - True pleasure is a serious business.
mrtrim
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1545 posts in 362 days
posted 307 days ago
you do some amazing work stewart ! im not capable of carrying your lunch box ! i take great pleasure in looking at your projects thanks for posting them
YorkshireStewart
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636 posts in 383 days
posted 306 days ago
Not so mrtrim! I just looked at some of your work and I couldn’t begin to create something like, say, your entertainment centres. I suppose having the time to faff around with what I do comes with retirement.
BTW, my wife said she’s in tears over your statement<g>
Thanks to you too; head swelling by the minute – Stewart
-- Res severa verum gaudium - True pleasure is a serious business.
Douglas Bordner
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2551 posts in 545 days
posted 305 days ago
Stewart, thanks for posting all the follow up materials. Your wife should be proud of your work and your standing in the international on-line woodworking community, both here and in the Flickr Wooden Box group. You are a meticulous craftsman with a unique design eye. If Mr. Trim has your lunchbox covered, I’d carry your brolly.
-- "Bordnerizing" perfectly good lumber for over a decade.
Karson
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12889 posts in 882 days
posted 304 days ago
Stewart. Thanks for the pictures on the leather strap to keep little pieces from becoming lost little pieces.
-- Karson Southern Delaware karson_morrison@bigfoot.com
scottb
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2940 posts in 809 days
posted 304 days ago
a beautiful box, beautiful wood (good add on with the leather bit too) such a fantastic keepsake.
-- I am always doing what I cannot do yet, in order to learn how to do it. - Vincent Van Gogh -- http://snbcreative.wordpress.com/
YorkshireStewart
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636 posts in 383 days
posted 299 days ago
Our beautiful baby granddaughter came into the world on Monday afternoon. She and mother (and father!) are doing well. We presented the box today and they were delighted, although little Amelia didn’t show too much interest!
-- Res severa verum gaudium - True pleasure is a serious business.
Dusty56
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1159 posts in 170 days
posted 137 days ago
IT’S ALL ABOUT THE DETAILS !!! THANK YOU FOR THE CLOSE-UPS ON THE DELICATE PIECES / PARTS …. YOU CREATED A VERY NICE KEEPSAKE FOR THE WEE ONE . CONGRATULATIONS GRANDFATHER : )
-- Dusty56@comcast.net
YorkshireStewart
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636 posts in 383 days
posted 134 days ago
Thanks Dusty56 for your comments on this and my other offerings. Thanks, too for your congratulations. I’m enjoying every minute with the little one. She’s a delight
-- Res severa verum gaudium - True pleasure is a serious business.