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Custom Steak Knives: Stainless Steel Damascus Blades; Elk Antler, Scrimshaw, Rustic Display Box

Project by Mark A. DeCou posted 709 days ago 1308 views 1 time favorited 32 comments Add to Favorites Watch

This set of Steak Knives was a commissioned project, so it has been sold.

If you would like something similar, please email me at: mark@decoustudio.com

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Other Knives?

I have Hunting Knives and Bowie Knives also, so just email me if you are interested. None of my knives are “cheap” or inexpensive compared to what you can find in a mail order catalog.

But, if you want something special, and customized, send me a note.

They make great Christmas Gifts, or graduation gifts, or hunting buddy gifts, or wedding gifts, anniversary gifts, Father’s Day, retirement gifts….......

Think about this one; instead of buying stamped out silver dinnerware that anyone can buy at store, why not give the engaged couple a set of custom steak knives? They won’t trade it in for something else they like better (at least I hope not).

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Here are some more Photos:

The box of knives is comprised of 16 knives that look similar to this one:

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The other two knives are more decorated with the monograms of the client’s names on elephant ivory, with a turquoise inlay. On the rear of the handle, I put some scrimshaw artwork of “Bugling Elk.”

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Here is a photo showing the Knives with the “Gold Bar” carved block removed. Each knife sits in it’s own cradle, with the blade being protected. The interior of the box is lined with a rustic brown, heavy cowhide to match the refined rustic feel of the design.

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Project Story:
I blogged about this project, so I won’t repeat all of the story here. These 18 knives have been built as a collectible set of steak knives for a customer in Las Vegas. I was able to get the project through an interior design firm that heard about my work through another set of artists, saddle makers Loren & Lisa Skyhorse of Durango, CO. They are working on this project design also. I met them at the Western Design Conference show last year in September, 2006, as their display area was beside mine.

The handles are Elk Tine antlers, all from shed antlers from an elk ranch that friends of mine own here in the Kansas Flinthills. You can read more about these folks in my blog on my Scrimshaw Art Journey, the link to that article is shown below.

I had a huge pile of antlers to look through for this project thanks to Larry & Nancy, but still, finding 18 handles that matched in color, size, shape, curve, etc., was a chore, mainly because I am pretty picky. So, I had to cut up a bunch of antlers to do it.

Now, I’m looking for ways to use up an elk antler with a tine, or two cut off. Any ideas? Let me know. There has to be some way to use them. I’m thinking about a refined rustic Maloof-Inspired rocking chair with elk antler arms, but just a thought at this point. Guess you wouldn’t call it a Maloof with that significant change.

Back to the Story:

The blade blanks are a 33 layer damascus style stainless steel that I purchased. Over in the blog, several kind folks asked if I made the damascus. I did not. I have to adapt the purchased blades to my project, but the steel making and forging process was done by others.

I tried that about 8-9 years back, and had some success with making steel knives. However, at the first show where I took my knives, people would not buy them, because they didn’t trust my background in blacksmithing. I found that in expensive art-knives, folks were as concerned about the look of the knife as much as the quality of the blade material. Since then, I have purchased the damascus blade blanks from bladesmiths who have an international reputation for making great steel. This particular damascus stainless steel is made in Japan is sold as the finest quality cutlery steel available. Just my type for this project, and the client agreed.

The inlay work is elephant ivory, (legal pre-ban material) and turquoise. I buy my ivory from only one reliable source, the David Warther Museum in Ohio. He provides me with an Affidavit of Origin for the ivory, and then I give a copy of that document to the customer.

Elephant ivory that was obtained pre-ban is legal to own in the U.S.A., but transporting it outside of the country is prohibited. I prefer to scrimshaw on elephant ivory.

The display box is natural edged walnut, inspired by the work I did last year in the “Nakashima-Inspired” styling. I remember reading in Sam Maloof’s autobiography about how he uses walnut sapwood as an accent color. I appreciate that the Nakashimas and Mr. Maloof gave me a vision for a way to use the walnut in it’s natural state. I like it much better than the plain walnut boxes I used to make years ago. I shudder to think how many sticks of sap wood I cut off of walnut in year’s past to get rid of it. There are folks that actually try to use it and stain it to look like heart wood. Not me, at least not anymore.

Finish on the box is Deft Oil, followed by a couple dozen coats of hand rubbed out lacquer.

I used a small ball peen hammer to carefully crush up some turquoise to inlay in the knots of the wood. I searched through a whole pile of walnut in my barn to find the perfect boards to use, with just the right knot, of the right size, in the right location. I could buy the crushed stone from several suppliers, but I prefer to do it myself so that I know the quality and color of the material, and I can make the little chips the size I want.

The interior design for this dining room is refined rustic, with a Western, or Mountain theme. After hearing the description of the entire room, and all of the work being done by other artisans to bring the room together, I would love to see it all in place. To be blunt, I doubt anyone will even notice my knives. It is that impressive. Pretty cool.

The carved wood “Gold Bar” board is walnut, with the letters carved in a raised style, that is typical of the other lettering I have done on many of my furniture projects. This wood bar is held down by two little knobs that I made out of the antler material, and it holds the knives down in position while transporting the box. This box design took a lot of head scratching, and some important ideas from my Wife.

This was a lot of fun to build, although time consuming. The schedule was rushed, and so I had to work more hours per work week than I ever have before. Still, I was able to get them shipped to Las Vegas two days ahead of schedule. Now, I’m resting, and letting my tendonitis in my right elbow relax a little. Knife making is an absolute blast, but it is also a dangerous job. Polishing knives and working with sharp knives when your tired is a receipe for disaster. I am glad to have finished up this project with only three minor cuts, just requiring small bandaids. Whew.

Next on the list, is another set of 12 knives that this customer ordered as a Christmas Gift for one of their close friends. I’ll be back in another couple of weeks with that project, another tight schedule. I love getting new work, so I’m not complaining.

I hope this is the start of a long history of collectible steak knife projects.

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Here are the blog postings for this project:
  1. Progress Update on the Custom Steak Knife Commission Project
  2. Confirmation on the order for the Custom Steak Knife Sets
  3. Samples Shipped for a Custom Steak Knife Set; with Antler Handles, Scrimshaw and Inlay work

Here is a link to another set of similar Steak Knives:
Click for details
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What is ”Scrimshaw” you say?
Go to this blog, for a thorough discussion and examples of my past work:

A Scrimshaw Art Journey

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If you like knives, here are some other LJ project postings of knives I have built:

Damascus Steel Hunting Knives:
  1. Large Damascus Steel Blade Custom Knife with Antler, Turquoise and Brass
  2. Custom Hunting Knife with Elk Shed Antler Handle, Ivory, Scrimshaw, and Hand-forged Damascus Blade
  3. Custom Knife with Damascus Steel Blade & Whitetail Deer Shed Antler
  4. Custom Art Knives, set of three with Damascus Steel Blades and Scrimshaw artwork
Custom Steak Knife Sets:
  1. Shed Elk Antler Handled Steak Knives with Stainless Damascus Blades; Natural Edge Walnut Display Box
  2. Deer Shed Antler Handled Steak Knives; Scrimshaw, Ivory, Turquoise, & Stainless Steel Damascus
Folding Knives:
  1. Custom Folding Knife with Zebra Wood, Abalone, and Scrimshaw Ready
  2. Custom Folding Knife: Elk Antler Handle, Turquoise Stone, Abalone, Natutical Scrimshaw Artwork
  3. Custom Folding Knife with Elk Naturally Shed Antler Handle
Stainless Steel Hunting Knives:
  1. Commemorative Bowie Knife with Whitetail Deer Shed Antler Handle for a Retiring Navy Seal Veteran
  2. A Young Soldier's Commemorative Hunting Knife, with Elk Antler Handle and Scrimshaw Artwork
  3. Custom Hunting Knife with Elk Naturally Shed Antler Handle
  4. Custom Deep Cut Skinner Hunting Knife with Elk Naturally Shed Antler Handle
  5. Skinning Knife, with Gut Hook, Elk Natural Shed Antler Handle
  6. Custom Knife; Frontier Bowie with Elk Naturally Shed Antler Handle

Here is my website page with knives:
Mark DeCou Studio Knife Page Website

Still Want to See more of my work?

Start with each of these links, and they will take you to other organized lists of my other niche products:

  1. Custom Art-Furniture Pieces
  2. Custom Walking Canes and Walking Sticks
  3. Artisan Hat Making Tools

(Note: All photos, project design, and text is protected by copyright 2007 by the author M.A. DeCou, all rights reserved, no unauthorized use of this material in whole, or part is allowed without expressed written permission.)

-- Mark DeCou - American Contemporary Craft Artisan - www.decoustudio.com


32 comments so far

View DAN 's profile

DAN

6396 posts in 861 days


posted 709 days ago

BEAUTIFUL work Mark !

-- work from your heart and your spirit will live forever

View Max's profile

Max

13957 posts in 1151 days


posted 709 days ago

As always Mark another wonderful project. I really like the turquoise inlay and your choice of walnut. It all looks wonderful…

-- Max "Desperado", Salt Lake City, UT

View Thos. Angle's profile

Thos. Angle

4015 posts in 840 days


posted 709 days ago

Well, I happened to be in the house when you posted this. Nice work, Mark. I’m sure the client will be impresssed. And….,. you got it done by the deadline. That alone will get you more work. That is a lot of horn to work. I too prefer elephant ivory. I like the damascus steel. I really sets off the work you have done. Well done.

-- Thos. Angle

View CharlieM1958's profile

CharlieM1958

7459 posts in 1096 days


posted 709 days ago

Beautiful work as always, Mark!

-- Charlie M. "Woodworking - patience = firewood"

View mot's profile

mot

4901 posts in 914 days


posted 709 days ago

Yowsa!

-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)

View Duane Kohles's profile

Duane Kohles

36 posts in 1178 days


posted 709 days ago

Very Nice Mark! I will let others more eloquent than I elaborate. Thanks for sharing.

-- Duane Kohles

View oscorner's profile

oscorner

4572 posts in 1189 days


posted 709 days ago

I’m speechless! EXCELLENT! STUPENDOUS! WONDERFUL! ASTOUNDING!

-- Jesus is Lord!

View Brad_Nailor's profile

Brad_Nailor

1192 posts in 835 days


posted 709 days ago

Really outstanding work. You are a true craftsman, sir! That client sure loves their steak!

-- David, South Windsor, CT "I love the smell of sawdust in the morning"

View Dadoo's profile

Dadoo

1724 posts in 868 days


posted 709 days ago

Only a real artist would pick thru a pile of walnut looking for the right knot in the right place! This is a real sweet project.

-- Bob Vila would be so proud of you!

View ThreeJs's profile

ThreeJs

82 posts in 817 days


posted 709 days ago

As for the spare antlers.. Take up pen turning, or just turning in general. You should be able to make some nice stuff from them.

-- David, Charlotte NC (http://beechcreeknaturals.etsy.com)

View scott shangraw's profile

scott shangraw

408 posts in 947 days


posted 709 days ago

Like I said on your blog.Beautiful work as always!!!

-- Scott NM,http://www.shangrilawoodworks.com

View Bob #2's profile

Bob #2

2987 posts in 899 days


posted 709 days ago

Stunning work, ingenous design. It is my honor to know you Mr. Decou.

Bob

-- A mind, like a home, is furnished by its owner

View Roger Strautman's profile

Roger Strautman

533 posts in 1012 days


posted 709 days ago

Thanks for inspiring many of us to reach a little higher for what we want.

-- " All Things At First Appear Difficult"

View dennis mitchell's profile

dennis mitchell

3785 posts in 1192 days


posted 709 days ago

A real nice package…Top quality as always!

-- http://www.woodsongsfurniture.com

View Bob Babcock's profile

Bob Babcock

1808 posts in 964 days


posted 709 days ago

Wow….

-- Bob, Carver Massachusetts, Sawdust Maker http://www.capecodbaychallenge.org

View Chip's profile

Chip

1058 posts in 970 days


posted 709 days ago

Exceptional… in every way. It’s an honor to get to see this level of work Mark and thank you for sharing it with us.

-- Better to say nothing and be thought the fool... then to speak and erase all doubt.

View miles125's profile

miles125

1413 posts in 883 days


posted 709 days ago

I love your work Mark!

-- miles125, Alabama.."Architecture is frozen music""

View Karson's profile

Karson

25271 posts in 1278 days


posted 709 days ago

Beautiful Mark. What is the tool on the left and what’s in the jar?

-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †

View cajunpen's profile

cajunpen

5970 posts in 944 days


posted 709 days ago

Mark the knives are exquisite – but then so is the box. I hope you were able to charge a bundle of money for this project – although I’m pretty sure it was a worthwhile project (from your perspective). You are the Master.

-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/

View jockmike2's profile

jockmike2

7222 posts in 1124 days


posted 707 days ago

Mark I posted something on a while ago something happened to the post. Anyway the knife set is beautiful. Just gorgeous. Mike

-- Mike. mwurm13@yahoo.com

View Lee A. Jesberger's profile

Lee A. Jesberger

3709 posts in 857 days


posted 707 days ago

Hi mark;

Beautiful!

They should be kept in an empty room to ensure they’re noticed.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View rikkor's profile

rikkor

11338 posts in 752 days


posted 706 days ago

You couldn’t do work that good if you wern’t passionate about it. My hat is off to you.

View Sawdust2's profile

Sawdust2

1168 posts in 965 days


posted 706 days ago

Don’t cut off your ear.

-- No piece is cut too short. It was meant for a smaller project.

View gbvinc's profile

gbvinc

526 posts in 824 days


posted 705 days ago

Wow! Excellent!

View Mark A. DeCou's profile

Mark A. DeCou

1533 posts in 1283 days


posted 705 days ago

Hey, got some exciting news on Saturday about the knife set. The end client likes it! So much so, that now I get to build a decorative, creative, display floor-stand for the knife box to sit on, so that it is tilted a little so that people can see it. Wow, cool. What an honor.

More on that in a blog some day. I’m still brainstorming ideas.

-- Mark DeCou - American Contemporary Craft Artisan - www.decoustudio.com

View Karson's profile

Karson

25271 posts in 1278 days


posted 705 days ago

Congratulations Mark. I knew that you would be blessed with these knives.

Something with Turquoise and Carvings I would assume. Maybe even a scrimshaw in the middle.

There go the rest of the antlers.

-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †

View MsDebbieP's profile (online now)

MsDebbieP

14089 posts in 1038 days


posted 698 days ago

Congrats on the new request. A compliment indeed. The tilted top will be perfect to display this work of art

-- ~ Debbie, Canada (http://www.execulink.com/~yohan)

View Dick, & Barb Cain's profile

Dick, & Barb Cain

6989 posts in 1177 days


posted 646 days ago

You just upped the standards for this contest Mark.

Beautiful, with superb craftsmanship, & artistry.

-- -** You are never to old to set another goal or to dream a new dream ****************** Dick, & Barb Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1

View Dick, & Barb Cain's profile

Dick, & Barb Cain

6989 posts in 1177 days


posted 646 days ago

You just upped the standards for this contest Mark.

Beautiful, with superb craftsmanship, & artistry.

-- -** You are never to old to set another goal or to dream a new dream ****************** Dick, & Barb Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1

View Zuki's profile

Zuki

1218 posts in 955 days


posted 646 days ago

another fine fine project mark

-- The significant problems we face cannot be solved by the same level of thinking that created them

View shaun's profile

shaun

361 posts in 783 days


posted 644 days ago

I have to admit that I don’t know anything about cutlery other than I usually hurt myself with it. But I do know that this is absolutely gorgeous work. You’re craftsmanship and skills are all encompassing Mark.

-- I've cut that board three times and it's still too short!

View Scott Bryan's profile

Scott Bryan

20040 posts in 700 days


posted 644 days ago

Mark,

This is a beautiful case for knives and the work on the knives is outstanding.

Thanks for sharing.

-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.

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