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French Barn Doors

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Project by Sawdustonmyshoulder posted 01-28-2018 10:49 PM 913 views 1 time favorited 6 comments Add to Favorites Watch

The rough sawn barn doors are done. I call them ‘Portes de Grange’. Which is French for ‘barn doors’ since they will be hung in a pair making them French Barn Doors.

I started with rough 1 inch white and red oak boards. I trimmed them to length then used my clamping 100 inch straightedge to rip one straight side. I just had to turn the board and rip to final width.

The doors were to be 36” wide when done. I ripped enough stock for 38-1/2”. After I cut 1/2” x 1/2” rabbets on both sides, the final width was achieved.

I cut wide but shallow rabbets on the top and bottom edges with a circular saw and powered handplane. I jointed one side of the upper and lower cleats to make sure they met flush with the boards.

I drilled the cleats for two #12 wood screws per board and screws them on the doors. I was sure to pre-drill the cleats and boards since this oak was very hard. I also made sure I allowed for wood movement and used soap as a lubricant for the screws.

After sanding with 80 grit sandpaper on my belt sander, they were ready for the owners to finish and hang.

More photos:

-- The more skilled you are at something, the worse you are at it when someone is watching.





6 comments so far

View pottz's profile

pottz

3175 posts in 1133 days


#1 posted 01-28-2018 11:31 PM

nice work I love rustic wood work.if possible post some pics after they are installed,id love to see them in place.

-- sawdust the bigger the pile the bigger my smile-larry,so cal.

View Lee Scott's profile

Lee Scott

12 posts in 267 days


#2 posted 01-29-2018 12:07 AM

Nice work mate, i see your using the clamped straight edge: would you recommend?

-- "Once you stop learning, you start dying" - Albert Einstein

View Sawdustonmyshoulder's profile

Sawdustonmyshoulder

475 posts in 3777 days


#3 posted 01-29-2018 01:53 AM

Lee Scott,

I like this straightedge. I have a 100” and a 50” version. They are great for cutting sheet goods as well as straightening boards.

I looked on Amazon.com and they have the 99” size. I maybe mistaken about mine. It maybe 99”.

This straightedge is not like most straightedges of this size…. IT’S ONE PIECE. NOT TWO.

Here is a close up of the end:

-- The more skilled you are at something, the worse you are at it when someone is watching.

View KimAccurso's profile

KimAccurso

311 posts in 289 days


#4 posted 01-29-2018 12:32 PM

These are very cool doors and beautiful wood. I’m sure their new owners will love them!!

-- Kim - imperfection is the pursuit of perfection

View helluvawreck's profile

helluvawreck

32083 posts in 3015 days


#5 posted 01-29-2018 02:30 PM

You did a very nice job on these barn doors.

helluvawreck aka Charles
http://woodworkingexpo.wordpress.com

-- helluvawreck aka Charles, http://woodworkingexpo.wordpress.com

View Rick S.'s profile

Rick S.

10574 posts in 3181 days


#6 posted 01-29-2018 02:56 PM

Very Nice and Well Done!

-- (Rick S.)... "Don't Worry About What People Think! They Don't Do It Very Often Anyway!"

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