|Project by rimfire7891||posted 08-12-2010 06:12 AM||8950 views||61 times favorited||35 comments|
Made a fair number cabinet doors using a square of MDF as the back-up for coping the rails of the door. Sometimes it worked well and sometimes not. So decided to make a coping sled. Not exactly a woodworking project, however did incorporate a little wood in the handle. Was a fun project. I got the base of 1/4 aluminium cut a little larger than needed by 1/2” all around the square The metal shop uses a shear and it slightly deforms the edges and I wanted a flat surface. I use the band saw to cut 1/2’‘off, all round the square to remove any trace of the upset.
A regular wood cutting band cuts aluminium like butter. All the rest of aluminium parts where cut on the bandsaw.
De-Statco clamps for the hold-downs. Paid $5.00 for square plate as it was in the scrap box. the rest of the material came from a friend who works at jet boat manufacturer, and they where all cut-off scraps. I find if you take the odd case of beer to some of the small manufacturers they will let you look in there scrap pile for treasures.
-- Playing with wood and metal for the last 50 years, driving and building Land Cruisers for the last 40. Experience is what you get when you don't know what you are doing.