Track Saw Build

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Project by Scott posted 01-04-2018 04:05 AM 3219 views 15 times favorited 10 comments Add to Favorites Watch

I’ve been wanting to build a track saw for a while and finally got around to it. I wanted to be able to use my circular saw for that and didn’t want to permanently modify it. So I built an extremely tight fitting sled that the saw sits in out of 1/2” plywood. My maximum depth of cut is only 1” but I will only ever be cutting a Max of 3/4” plywood with it. I used 1” wide aluminum bar stock I got from Tractor Supply. For the track, I used 3/4” plywood I had left over from some cabinets I built a while ago. I made a 5’ and 8’ long track. I use a spring clamp at each end of the track to hold the track in correct spot while cutting. I used my 3/4” dado stack in my table saw to cut the groove. I made two passes to achieve a 1” wide groove. I put a dial indicator on the back side of my fence so I knew exactly how wide it was. I made my groove 0.010” wider than my runner to give some running clearance. The circular saw “sled” will slide down the entire track with a light push. I also added a removable square to my 5’ track so you can easily and quickly make 90 degree cuts. I wanted it removable in case I ever needed to cut an angle on a sheet of plywood. I finished everything with some paste wax. I’ve used it a few times and it makes breaking down sheet goods so much faster. I couldn’t be happier!

10 comments so far

View Pabs's profile


229 posts in 3326 days

#1 posted 01-04-2018 03:43 PM

nice… I`ve been meaning to make a jig like this.
what kind of spring clamps do you use? can you show a pic?

-- Pabs

View helluvawreck's profile


29707 posts in 2738 days

#2 posted 01-04-2018 03:48 PM

This is a very nice track saw.

helluvawreck aka Charles

-- If a man does not keep pace with his companions, perhaps it is because he hears a different drummer. Let him step to the music which he hears, however measured or far away. Henry David Thoreau

View majuvla's profile


11476 posts in 2739 days

#3 posted 01-04-2018 05:17 PM

So cool and logical concept, I just wonder why my version isn’t like that – back to garage!

-- Ivan, Croatia, Wooddicted

View Andybb's profile


642 posts in 475 days

#4 posted 01-04-2018 05:56 PM

Nice job! I built a similar one. As you stated, the only problem I ran into is that the 2 stacked pieces of plywood really limits the depth you can cut with it. i.e. 2” thick slabs, but it works great for sheet goods and lumber less than 2” thick. I like how the saw sits inside the recess. Great idea as you don’t need to fuss with detaching it when you just want to use the circular saw. Nice work.

View Mainiac Matt 's profile

Mainiac Matt

7558 posts in 2200 days

#5 posted 01-04-2018 07:55 PM

I really need to make one of these.

Nice job!

-- Pine is fine, but Oak's no joke!

View Scott's profile


110 posts in 1227 days

#6 posted 01-04-2018 10:27 PM

Pabs, I use some spring clamps I got from the Orange box stores for $1/each. I use one at each end just for good measure. I clamp the plywood I’m cutting to the track on the opposite side of the cut. I made the track wider than the sled so I had room to clamp. I used spring clamps because they are such low profile so the motor of the saw would clear it.

View bjudt's profile


24 posts in 33 days

#7 posted 01-05-2018 02:32 AM

Great project for my shop. Thanks for posting your project.

View oldskoolmodder's profile


801 posts in 3552 days

#8 posted 01-08-2018 04:06 AM

Nice job. I made one a few years ago, and love that I didn’t pay an arm & a leg for it, just because of the name.

-- Respect your shop tools and they will respect you - Ric

View dannmarks's profile


420 posts in 453 days

#9 posted 01-08-2018 11:25 AM

Been planning one of these will save.

View GCWC's profile


102 posts in 1172 days

#10 posted 01-09-2018 02:06 AM

VERY NICE and well thought out..I need to build one

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