| Project by Mark Whitsitt | posted 1031 days ago | 3544 views | 37 times favorited | 16 comments | ![]() |
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I did do some looking here on LJ for other versions of this fixture, and was only able to find one example, but it is significantly different from the one I’m showing here.
This is NOT my idea! I saw it in a book once, but I can’t remember which one. So, props to the original inventor, eh?
It’s pretty simple… plywood base with “router-diameter” cutoffs to support the ends of the tool, a spacer block (also plywood) to set the shaft locking plate away from the base, and a phenolic shaft locking plate that has a notch just big enough to fit around the flat wrench notches in the shaft.
Construction is entirely pocket holes (Kreg Jig) except for the mounting of the lock plate. That is affixed to the spacer block with wood screws passing through an oversize hole in the plate to allow for a little bit of adjustment of the plate’s position on the router.
Since it’s constructed with pocket hole screws, I can easily remove the cradle box from the base plate. I ran out of time and wasn’t able to complete the dados on the bottom of the cradle box ends, but the intent here is to create a “slot” to store the collet wrench (I’ll update the post when I get back to the dado). Thus, the beauty of the pocket hole… take it apart, put it back together with no significant loss in joint strength!
Usage instructions: set router motor in cradle, shaft is locked in place, loosen collet with wrench and change your bit. This is a reversible process, meaning you can also tighten the collet and take the router motor out of the cradle (grin).
Only one construction note to mention… when you cut the notch, you really have a very small tolerance to hit… to small, shaft won’t fit (obviously), and even just a little to big, the shaft will turn enough to bind against the notch, making it difficult to remove the router motor from the cradle…
Anyway, about a half hour’s work, with 20 min spent on getting the phenolic plate cut and adjusted correctly.
Cheers!
Mark
-- -- "there are many good reasons to use old hand tools, but moral superiority is NOT one of them..."
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16 comments so far
Knothead62
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1688 posts in 1126 days
#1 posted 1031 days ago
Great idea!
-- Regret- the feeling you get just after you do something really stupid.
screwge
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71 posts in 1456 days
#2 posted 1031 days ago
Sweet!!!
I’m definitely making this jig.
-- Imagine It... Build It... Enjoy It!
559dustdesigns
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627 posts in 1333 days
#3 posted 1031 days ago
You get an A+ on this one.
-- Aaron - central California "If you haven't got the time to do it right, when will you find the time to do it over?"
panther
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59 posts in 1408 days
#4 posted 1031 days ago
very cool
-- you must live for something or die for nothing (rambo)
Stevinmarin
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817 posts in 1241 days
#5 posted 1031 days ago
Very cool!
-- Entertainment for mere mortal woodworkers. http://www.WoodworkingForMereMortals.com
BLagather
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4 posts in 1081 days
#6 posted 1031 days ago
Nice jig. The original is from the book Taunton’s Complete Illustrated guide to Jigs & Fixtures by Sandor Nagyszalancczy.
donjoe
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1349 posts in 1196 days
#7 posted 1031 days ago
No matter where the idea came from that’s one great jig. Well done.
-- Donnie-- listen to the wood.
Greg The Cajun Box Sculptor
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3762 posts in 1474 days
#8 posted 1031 days ago
Clever idea and makes a lot of sense
-- Every step of any project should be considered your masterpiece if you want the finished product to reflect the quality of your work. http://www.FineArtBoxes.com
Mark Whitsitt
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86 posts in 1145 days
#9 posted 1031 days ago
@BLagather Yep!!! That’s the one!!! Thanks for reminding me!
And I guess I never thought of this as a “jig”... to me it’s more of an accessory “fixture”...
I’ve always thought of jigs as constructs that guide a cut (for example, dovetail jigs, finger joint jigs, crosscut sleds), and fixtures as something that “fixes” the position of “something else” so you can work on that “something else” without it moving around (e.g. vises, those v-shaped centering fixtures for drilling holes in the sides of round stock and dowels…)
Just a thought…
-- -- "there are many good reasons to use old hand tools, but moral superiority is NOT one of them..."
patron
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12048 posts in 1506 days
#10 posted 1031 days ago
way cool ,
thanks for sharing .
-- david - only thru kindness can this world be whole . If we don't succeed we run the risk of failure. Dan Quayle
a1Jim
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86933 posts in 1742 days
#11 posted 1031 days ago
Wonderful Idea Mark
-- W James Brokenbourgh Custom furniture maker http://artisticwoodstudio.com/
NormG
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#12 posted 1031 days ago
Need drives invention, nice work
-- Norman
mafe
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#13 posted 1031 days ago
Great idea thank you.
-- Mad F, the fanatical rhykenologist and vintage architect. Democraticwoodworking.
Houtje
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#14 posted 947 days ago
A very good idea
Houtje
mafe
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8055 posts in 1255 days
#15 posted 920 days ago
Just see your idea used, and want to tell you once more: brilliant!
Best thoughts,
Mads
-- Mad F, the fanatical rhykenologist and vintage architect. Democraticwoodworking.
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