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Curve cutting jig

Project by chamoruboy posted 384 days ago 1184 views 4 times favorited 14 comments Add to Favorites
Curve cutting jig Curve cutting jig Curve cutting jig Click the pictures to enlarge them

I make and sell small hardwood plaques and I usually just clip the corners or cut the top to a “point” like a low angle rooftop of a house. I usually route a round over or a cove – nothing fancy, just simple and elegant.

My wife complained that the square plaques were boring, the routing “helped a little” and she liked the clipped corners and the “rooftop” cut. So I started cutting curves to shake things up a bit but I’m not that great at free-handing on the bandsaw and I thought that routing the edge was too tedious especially since I would be routing it again with a round-over or a cove bit. Not a big deal for one or two plaques but 20 or 30 is not fun.

I already had a circle cutting jig but it requires me to drill a hole into the workpiece – I didn’t like that – too much waste.

So I came up with an additional jig to use with the circle cutting jig that works great.

The only thing to be careful is that the board is centered and the jig is parallel to the band saw blade otherwise it will push too much on the blade and the end result will NOT be a perfect curve. More importantly there’s a good chance of snapping the blade – BAD NEWS.

With this I just do a bit of sanding and then use the router to add a round-over or a cove – or not.

-- Greatness is not found in possessions, power, position, or prestige. It is discovered in goodness, humility, service, and love.


14 comments so far

View Peter O's profile

Peter O

695 posts in 412 days


posted 384 days ago

Good idea! I hate having to put a hole in my workpiece! I’ll have to give this a try.

-- Coffee is best with a fine layer of sawdust on top. -- http://www.north40custom.com

View Bob #2's profile

Bob #2

2083 posts in 559 days


posted 384 days ago

Chamis:

I noticed your tag line and couldn’t help but see the comparision with one from the Koran.

Prophet Muhammad (blessings and peace be upon him) said,

“Riches does not mean having a great amount of property; real wealth is self-contentment.”

Hadith quoted from Sahih Bukhari Book 81, Chapter 15. Narrator Hazrat Abu Huraira (r.a.)

The flashing thought struck me that maybe we are not as far apart as our politicians make us believe.
Not being a “structured” religionist I could be all wrong too.

Bob

-- A mind, like a home, is furnished by its owner

View Karson's profile

Karson

13834 posts in 938 days


posted 384 days ago

Great Jig we used one like it when we made the baby cradles for the “Toys for Christmas” program at the Mason Dixon Woodworking Club.

-- Karson Southern Delaware karson_morrison@bigfoot.com

View chamoruboy's profile

chamoruboy

113 posts in 546 days


posted 384 days ago

I saw an arch cutting jig on one of the woodworking shows – I think it was “This Old House” when one of the guys visited a window making shop. They drilled a plank perpendicular to the stock, cut the outer edge and then moved it in and cut the inner edge.

When I saw Peter’s pattern jig that uses hold-downs instead of drilling into the stock, I merged the two ideas and came up with a small version of the arch cutter, except it’s not for cutting arches, just a curved edge.

-- Greatness is not found in possessions, power, position, or prestige. It is discovered in goodness, humility, service, and love.

View cajunpen's profile

cajunpen

5345 posts in 603 days


posted 383 days ago

I like this jig, and I am gonna copy it. I guess that old saying “necessity is the Motherhood of invention” is true. Woodworkers sure are a clever bunch.

-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/

View herbr's profile

herbr

135 posts in 606 days


posted 383 days ago

Good idea! great use of hold downs to save making a hole.

-- Spread love with our work

View chamoruboy's profile

chamoruboy

113 posts in 546 days


posted 383 days ago

Bob – I totally agree, world leaders sometimes just can’t seem to “Get it”

Cajunpen – I’m glad someone else can use the design – it is VERY secure with the hold-downs.

Herbr- I had been thinking for a long while how to avoid making the hole, then I saw Peter’s pattern making jig. I had originally thought that I would have to you double-sided tape all the time – that was dumb! Not to mention not very secure.

Thanks All!

-- Greatness is not found in possessions, power, position, or prestige. It is discovered in goodness, humility, service, and love.

View Hibernicvs's profile

Hibernicvs

63 posts in 405 days


posted 383 days ago

Sehr gut. I used to work in a factory making dental chair bases, the swivel mechanism of which sat on a small solid aluminum pedestal. The stock came in square blocks of metal, which the Machine Shop drilled, but then it went to Grinding and Polishing to round the corners and put a finish on. I was in Assembly, but the guys in G&P would work for a quarter hour or more trying to round the corners on one piece, and usually they ground off too much metal or it looked dorky, and I needed the parts, so I’d go over and do it myself. Somehow I had the knack of being able to round the corners so that it looked as if a machine had done it, and it took me about a minute or less per piece. Unfortunately I couldn’t explain how I did it (and still I don’t know myself), and the way I did it didn’t let observers see it—I had to stand in front of the grinding wheel, holding the workpiece waist high in both hands, “jiggling” it up and down very slightly while turning it back and forth—I said I couldn’t explain it—so nobody could watch. The point of this whole sordid story is that when I tried the same thing with wood, it didn’t work—did you know that metal and wood have different grains?; a jig like this might have solved the problem at the factory, and would definitely serve if/when I need to do corners on wood again.

-- Hibernicvs

View GregS's profile

GregS

23 posts in 411 days


posted 383 days ago

Looks pretty stinkin’ useful to me. Going to have to make one, even if only to decorate my shop wall with another nifty jig. Thanks for the tip!

-- GregS, Snohomish, WA ~ Some of life's greatest lessons I learned at my mother's knee; the rest I learned at other joints.

View Bob #2's profile

Bob #2

2083 posts in 559 days


posted 383 days ago

Have you ever thought of doing that task with a router and straight bearing bit?
I just take any circle(glass or jar or can etc) that has the approximate curve and line it up on a piece of plywood on the corner. I cut the corner to the shape and use the plywood as the template.
I can see you have several center points on your jig so that may not be much of a problem for you.

Cheers
Bob

-- A mind, like a home, is furnished by its owner

View chamoruboy's profile

chamoruboy

113 posts in 546 days


posted 383 days ago

Yeah Bob, that thought did come to mind but I don’t like using the router for cutting or dado-ing. Just personal preference. Also I don’t really like using the router to finish off the edges after rough cutting. I just prefer to cut and proceed to sanding.

This jig is for a very limited purpose and I very much prefer to use the band saw as opposed to a router when I have to cut 20 or 30 of these.

-- Greatness is not found in possessions, power, position, or prestige. It is discovered in goodness, humility, service, and love.

View Grumpy's profile

Grumpy

6721 posts in 389 days


posted 382 days ago

I will add this one to my collection of jigs. Thanks for the idea

-- Grumpy - "Always look on the bright side of life"- Monty Python

View brad's profile

brad

114 posts in 442 days


posted 275 days ago

Any chance you would share details of your circle cutting jig…I’ve looked and looked, cant find anything I like.

-- Brad,--"The way to eat an eliphant is one bite at a time"

View motthunter's profile

motthunter

1234 posts in 337 days


posted 275 days ago

its a great idea.. maybe draw up some plans and see who here can benefit form it

-- making sawdust....

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