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Frames for Stained Glass

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Project by sras posted 10-31-2017 02:13 AM 614 views 1 time favorited 15 comments Add to Favorites Watch

I asked some friends to make a housewarming gift for their new home. They asked me to make new frames for their two pieces of antique stained glass.

The request was for an Art Deco look. I made a design with layered round-overs and rounded corners. Since they were to be hung in windows, I made both sides finished.

The wood for a frame is cut from a single mahogany board. The retainer frame is made from the smaller pieces shown.

Rabbets are cut for the stained glass and the retainer prior to assembly.

The frames are glued up.

And then the retainer frames are fitted and glued in place. Note the plastic wrap to keep the glue where it is supposed to be.

The frames and retainers are cut for splines. This is especially important for the retainer frames since they are so fragile.

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The splines for the frame are set extra deep to accommodate the rounded corners.

Filler strips are required to fill in the recess for the stain glass. These end up serving as the guide surface for the router bearing (for some of the cuts).

The outside corners are cut with a bandsaw and sanded to the line. All the outer profiles can be referenced outside edge with the router fence.

Some of the inner profiles need a reference surface. This fence is set up to shape one inside corner at a time. An offset collar is used to achieve the correct spacing of the profiles.

Here is the finished shape (viewed from the front).

A close up of the outside corner.

And the inside corner (viewed from the back). You can see the filler strips still in place.

After shaping, the filler strips can be removed.

The frames are finished with an oxidizing layer of potassium dichromate and then clear polyurethane.

A final detail is a orientation plug set into the frame with a matching recess in the retainer. (See the last picture above)

-- Steve - Impatience is Expensive





15 comments so far

View lew's profile

lew

11804 posts in 3570 days


#1 posted 10-31-2017 03:33 AM

Great series of pictures, Steve! Beautiful frames. I think you really captured the Art Deco style. Love the color of the finished frames. Was the wood mahogany?

-- Lew- Time traveler. Purveyor of the Universe's finest custom rolling pins.

View sras's profile

sras

4646 posts in 2944 days


#2 posted 10-31-2017 04:19 AM

Thanks Lew! Yes – it is mahogany. I’ll add that to the description.

-- Steve - Impatience is Expensive

View shipwright's profile

shipwright

7746 posts in 2613 days


#3 posted 10-31-2017 04:25 AM

Really nice Steve. You nailed the deco look.
Thanks for the look into your thought process. Well planned and well executed.

-- Paul M ..............If God wanted us to have fiberglass boats he would have given us fibreglass trees. http://thecanadianschooloffrenchmarquetry.com/

View Dutchy's profile (online now)

Dutchy

2517 posts in 1983 days


#4 posted 10-31-2017 08:31 AM

View Mainiac Matt 's profile

Mainiac Matt

7391 posts in 2143 days


#5 posted 10-31-2017 12:41 PM

Wow…. there’s a lot of thought and process steps that went into these frames.

Looks Great!

-- Pine is fine, but Oak's no joke!

View SPalm's profile

SPalm

5304 posts in 3697 days


#6 posted 10-31-2017 01:34 PM

Nice work. Those look amazing.

Wow, “potassium dichromate”, impressive :-)

Steve

-- -- I'm no rocket surgeon

View a1Jim's profile

a1Jim

116502 posts in 3392 days


#7 posted 10-31-2017 01:38 PM

Outstanding work Steve

-- http://artisticwoodstudio.com Custom furniture

View sras's profile

sras

4646 posts in 2944 days


#8 posted 10-31-2017 02:35 PM

Thanks guys!

Paul – At first I wasn’t sure what an Art Deco frame would look like (especially out of mahogany), but a few days research dialed it in.

Matt – Thanks. This is one of those projects that hides the complexity. In the end they look pretty simple.

Steve – Potassium dichromate is one of the techniques I picked up from LumberJocks. I bought some on eBay for a few bucks and now I have a lifetime supply! I got close to a pint jar of the powder and I only use 1/4-1/2 a teaspoon at a time.

-- Steve - Impatience is Expensive

View ralbuck's profile

ralbuck

3636 posts in 2081 days


#9 posted 10-31-2017 03:27 PM

Great product, and great explanations too.

Very nicely done; neighbor!

-- SAWDUST is THERAPY without a couch! just rjR

View hoss12992's profile

hoss12992

3958 posts in 1708 days


#10 posted 10-31-2017 03:32 PM

Absolutely beautiful. Great job buddy

-- The Old Rednek Workshop https://www.facebook.com/theoldrednekworkshoptn

View oldnovice's profile

oldnovice

6391 posts in 3183 days


#11 posted 10-31-2017 04:13 PM

Sure turned out a real beauty!
The art deco, the mahagony, and the stained glass are a beautiful match.
I only see one completed frame, or did I miss something?

-- "I never met a board I didn't like!"

View helluvawreck's profile

helluvawreck

28770 posts in 2681 days


#12 posted 10-31-2017 06:03 PM

These frames look great and the glass is wonderful.

helluvawreck aka Charles
http://woodworkingexpo.wordpress.com

-- If a man does not keep pace with his companions, perhaps it is because he hears a different drummer. Let him step to the music which he hears, however measured or far away. Henry David Thoreau

View sras's profile

sras

4646 posts in 2944 days


#13 posted 10-31-2017 08:28 PM

Thanks guys!

Hans, there are two different pieces of stained glass (See pics 2&3). The second frame is the larger of the two. It took me forever to post this project because I had delivered the larger frame before I ever took a picture of it! Even the picture I have is not that good. Maybe someday I’ll be there with a better camera…

-- Steve - Impatience is Expensive

View Greg the Cajun Wood Artist's profile

Greg the Cajun Wood Artist

375 posts in 757 days


#14 posted 10-31-2017 10:13 PM

Awesome creation… Art Deco is one of my favorite styles and you did a superb job

-- Wood for projects is like a good Fart..."better when you cut it yourself"

View sras's profile

sras

4646 posts in 2944 days


#15 posted 11-01-2017 01:14 AM

Thanks Greg!

-- Steve - Impatience is Expensive

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