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Shop dustpan

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Project by Dave Polaschek posted 10-29-2017 05:46 PM 824 views 4 times favorited 16 comments Add to Favorites Watch

I’ve been needing a dust pan for my shop for a while. I have a cheap one, but in order to sweep up, I end up having to bend down, and with my bad back, that’s no fun. So when I saw the one in Popular Woodworking by The Schwarz, I added that to my to-do list.

I cut a couple pieces of elm for the sides. They’ve been rattling around my shop for a while, and I wasn’t sure what to do with them. A piece of scrap hemlock served as the back. The handle is the leftover legs from my failed shop stool rounded off with a 1” circular plane (aka dowel maker) and then tapered down to 9/16”. I wedged the two pieces of handle together, then drilled 11/16” holes in the elm sides, figuring that the tapered bit would fit in there pretty well.

A piece of 3/16” plywood made the top and the bottom of the dust pan. The sides sit in rabbets on the back, as I’m no good at dovetails. The back sits about a half-inch below the bottom, tipping the pan down so the front edge is flat on the floor, and I tapered the front end of the bottom by planing it a bit. The bottom isn’t held in especially well, but the back of it sits in a groove in the back. If it fails, it should be easy to make another and replace it. The front edge is a little fragile, and I expect it’ll wear out over time, requiring me to plane it down every once in a while. Maybe I’ll make a metal edge at some point.

I made a couple “nuts” out of walnut I had laying around to dress up the ends of the pivot in the pan. Glued them on and then finished the dustpan with a couple coats of BLO. I’ll probably wax it at some point.

Thanks for looking!

-- Dave - Minneapolis





16 comments so far

View duckmilk's profile (online now)

duckmilk

2500 posts in 1141 days


#1 posted 10-29-2017 07:51 PM

Interesting and useful Dave. If the bottom piece doesn’t hold up over time, you could replace it with a slightly thicker piece of hardwood with a rabbet on three sides to fit into the grooves. The wood could provide a more durable taper for the front edge.

-- "Duck and Bob would be out doin some farming with funny hats on." chrisstef

View GR8HUNTER's profile

GR8HUNTER

2892 posts in 529 days


#2 posted 10-29-2017 09:50 PM

a very nice dustpan for bad backs ….GREAT JOB :<))

-- Tony Reinholds,Pa. REMEMBER TO ALWAYS HAVE FUN

View Dave Polaschek's profile

Dave Polaschek

1075 posts in 398 days


#3 posted 10-29-2017 10:22 PM

Yeah, Duck. I didn’t worry too much about half-assing the bottom, since I figure I’ll end up replacing it. It’s a feature, not a bug, as we say in the computer biz.

Thanks, Tony. I figure I’ve got to use my head for something other than carrying around my hat. ;-)

-- Dave - Minneapolis

View doubleDD's profile

doubleDD

6751 posts in 1859 days


#4 posted 10-30-2017 03:25 AM

haha, one way to get rid of some scraps and clean the shop at the same time. Cool.

-- Dave, Downers Grove, Il. -------- When you run out of ideas, start building your dreams.

View poospleasures's profile

poospleasures

620 posts in 2300 days


#5 posted 10-30-2017 10:58 AM

Way to much engineering for my thought system. Although my back would love it. Thanks for the posting.

-- I,ve had amnesia for as long as I can remember. Vernon

View Ron Aylor's profile

Ron Aylor

1671 posts in 464 days


#6 posted 10-30-2017 11:21 AM

Looks good, Dave. I’m currently using a transfer shovel as a dust pan … still have to bend over at times.

-- Ron in Lilburn, Georgia.  Knowing how to use a tool is more important than the tool in and of itself.

View Dave Polaschek's profile

Dave Polaschek

1075 posts in 398 days


#7 posted 10-30-2017 11:34 AM

Thanks, Dave. I tend to accumulate “useful” scraps, and this project used up three and added just one (the leftover plywood) so it was a net win.

Thanks, Vernon. I figure it’ll prove useful pretty soon.

Thanks, Ron. I probably could’ve knocked it together in a single day if I hadn’t spent so much time thinking about how I was going to have the bottom slope down (I didn’t like the “glue on a half-dowel” solution The Schwarz used, since I mostly make my dowels by hand, so that’s not “quick and dirty” for me). But I’ll probably make a few more now that I’ve got one done. From the sounds of things, my retired neighbors all would like one for Christmas, though not as big and heavy duty as mine (it’s 12” wide by 15” deep, by 3” tall).

-- Dave - Minneapolis

View doubleG469's profile

doubleG469

368 posts in 261 days


#8 posted 10-30-2017 12:27 PM

Like this, I have the big yellow plastic one that says “made in China”

-- Gary, Texas "That’s just my $.02 and I have no personal experience so take it with a grain of salt ;-P, HokieKen"

View HokieKen's profile

HokieKen

4464 posts in 955 days


#9 posted 10-30-2017 12:34 PM

Nice work Dave. I love this type of dustpan and being made of wood is over the top :-) Unfortunately, I have more wall space than floor space so I guess I’ll stick to my ugly one that will hang on the wall…

-- Kenny, SW VA, Go Hokies!!!

View jeffswildwood's profile

jeffswildwood

2495 posts in 1793 days


#10 posted 10-30-2017 01:16 PM

Nice Dave. Should come in very handy!

-- We all make mistakes, the trick is to fix it in a way that says "I meant to do that".

View Dave Polaschek's profile

Dave Polaschek

1075 posts in 398 days


#11 posted 10-30-2017 01:47 PM

Gary, I have enough stuff that says “made in China” already, I think.

Ken, put a hole in the end of the handle, and it’ll hang very nicely on the wall. The handle pivots so the pan back is hanging almost straight down when I pick it up (so the shavings and dust and dirt don’t fall out). I’m planning to hang it from the bottom of one of my peg-boards when I’m not using it.

Thanks, Jeff. That’s the hope!

-- Dave - Minneapolis

View PoohBaah's profile

PoohBaah

152 posts in 1357 days


#12 posted 10-30-2017 04:10 PM

Dang, looks pretty slick. If you figure out how to build one that cleans up automatically let me know.

All kidding aside that is a good looking, well thought out, useful tool.

Also looking forward to you possibly running the next swap.

View Dave Polaschek's profile

Dave Polaschek

1075 posts in 398 days


#13 posted 10-30-2017 04:13 PM

Thanks, Pooh. I don’t have high hopes for one that cleans up automatically, but if you come up with one, I’d be happy to hear of it. Your sanding blocks get used on almost every project, by the way. Thanks again!

-- Dave - Minneapolis

View helluvawreck's profile

helluvawreck

28797 posts in 2683 days


#14 posted 10-30-2017 06:05 PM

This is a handy piece of shop equipment.

helluvawreck aka Charles
http://woodworkingexpo.wordpress.com

-- If a man does not keep pace with his companions, perhaps it is because he hears a different drummer. Let him step to the music which he hears, however measured or far away. Henry David Thoreau

View KelleyCrafts's profile

KelleyCrafts

2668 posts in 555 days


#15 posted 10-30-2017 06:35 PM

Excellent job Dave. Simple too. Love it.

-- http://kelleycrafts.com/ - pen blanks - knife scales - turning tools

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