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Pantry Door Made of Knotty Alder

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Project by Rich posted 10-22-2017 04:37 AM 1666 views 0 times favorited 15 comments Add to Favorites Watch
Pantry Door Made of Knotty Alder
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This door replaced an earlier one made from pine with obscured glass panels. That door was nice, but as I found time to complete the interior doors in the house with knotty alder, it no longer fit in and looked out of place. The popularity of the doors I sell has meant less time to complete my own projects.

As mentioned in the title, the door is constructed of knotty alder. The panels are book matched, made from re-sawn 8/4 knotty alder and milled down to 13/16”. The stain is General Finishes Colonial Maple gel stain, which is what we’ve used on all of the knotty alder interior doors, the guest bath vanity, and the bi-fold door for the linen closet in the guest bath. The topcoat is four applications of wipe-on satin poly.

The stunning curly grain in the lock rail presented a bit of a challenge. On the back side of the rail, the wavy grain caused some pretty bad tear-out at the thickness planer. To repair it, I used a Mohawk E-Z Flow burn in stick, M316-0009, Light Transparent Amber. By waiting until after the rail was stained and had two coats of poly applied, I was able to do a burn-in repair that is virtually impossible to detect after the last two coats of poly were applied. I also learned that if a drop of the hot fill stick lands where you don’t want it, it’s best to wait for it to cool, lest you burn your finger pretty badly.

-- Half of what we read or hear about finishing is right. We just don’t know which half! — Bob Flexner





15 comments so far

View Handtooler's profile

Handtooler

1626 posts in 2279 days


#1 posted 10-22-2017 10:41 AM

Wonderful build!

-- Russell Pitner Hixson, TN 37343 bassboy40@outlook.com

View Andrek's profile

Andrek

415 posts in 2056 days


#2 posted 10-22-2017 11:11 AM

Very well done, beautiful door.
Keep on the good work,

-- andrek

View doubleDD's profile (online now)

doubleDD

7704 posts in 2190 days


#3 posted 10-22-2017 01:20 PM

Very cool wild looking door. Nice work.

-- Dave, Downers Grove, Il. -------- When you run out of ideas, start building your dreams.

View helluvawreck's profile

helluvawreck

32083 posts in 3013 days


#4 posted 10-22-2017 05:02 PM

This is an outstanding door and the wood is fantastic.

helluvawreck aka Charles
http://woodworkingexpo.wordpress.com

-- helluvawreck aka Charles, http://woodworkingexpo.wordpress.com

View Desert_Woodworker's profile

Desert_Woodworker

1617 posts in 1361 days


#5 posted 10-22-2017 05:02 PM

No doubt that the door is beautiful. I guess that what I really want to see- pictures of what is inside :)

-- Desert_Woodworker

View pottz's profile

pottz

3148 posts in 1131 days


#6 posted 10-22-2017 06:23 PM

nice work rich that door is stunning,may have to change out a few doors in my house.i built all the furniture in our office out of alder and just love the knotty look plus the warm richness of the alder is just beautiful.great job.

-- sawdust the bigger the pile the bigger my smile-larry,so cal.

View woodbutcherbynight's profile

woodbutcherbynight

5559 posts in 2555 days


#7 posted 10-22-2017 07:25 PM

Nice looking door!

-- Live to tell the stories, they sound better that way.

View TheFridge's profile

TheFridge

10336 posts in 1633 days


#8 posted 10-22-2017 09:35 PM

Nice alder :)

-- Shooting down the walls of heartache. Bang bang. I am. The warrior.

View ColonelTravis's profile

ColonelTravis

1889 posts in 2040 days


#9 posted 10-22-2017 10:32 PM

Awesome job

View TungOil's profile

TungOil

1034 posts in 642 days


#10 posted 10-23-2017 12:26 AM

Great looking door, Rich.

“The popularity of the doors I sell has meant less time to complete my own projects”—you need to raise the price!

-- The optimist says "the glass is half full". The pessimist says "the glass is half empty". The engineer says "the glass is twice as big as it needs to be"

View dannmarks's profile

dannmarks

623 posts in 728 days


#11 posted 10-23-2017 01:51 AM

I love making doors. I have never made a traditional Door like that though. Really nice work. Thank you for sharing. {Mine were more heavy duty and artsy) I think mine were easier to make than yours – so I meant everything as a compliment.

View therealSteveN's profile

therealSteveN

1410 posts in 721 days


#12 posted 10-23-2017 09:00 PM

That has a very nice “homey” look about it, well done.

-- Think safe, be safe

View Oldtool's profile

Oldtool

2723 posts in 2337 days


#13 posted 10-23-2017 11:22 PM

Beautiful, great work.

-- "I am a firm believer in the people. If given the truth, they can be depended upon to meet any national crisis. The point is to bring them the real facts." - Abraham Lincoln

View jbay's profile (online now)

jbay

2678 posts in 1046 days


#14 posted 10-23-2017 11:32 PM

Nice looking door.
Looks Rich…. Rich

View ronstar's profile

ronstar

477 posts in 3857 days


#15 posted 10-23-2017 11:52 PM

Very nice door!

-- Ron, Northern Illinois

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