| Project by Blake | posted 400 days ago | 781 views | 9 times favorited | 24 comments | ![]() |
I am particularly fond of this box. The wood is a gorgeous piece of curly Koa wood. The small piece of lumber was my “souvenir” (some assembly required) from our honeymoon to Kawaii in July 2006. It was a gift to my wife and me from myself.
The piece of wood had jagged, un-even edges and it was not rectangular. So I spent a long time designing a box that would be the most efficient use of the wood. I toyed around with the idea of using the entire piece of Koa as the lid of a box. But with the odd shape of the piece this design worked best. I was able to design it so there was almost no waste of the original piece. I also wanted to see the maximum surface area of the Koa to show it off as much as possible.
No fancy joinery here, I just wanted to let the wood do the talking. It is held together based on the principle that side grain-to-side grain glue joints (with enough surface area) are strong. The two end sides are double-walled to form a rabbet for the front and back to glue to. The inside part of the “double-wall” has its grain oriented so that its side grain contacts the side grain of the front and back piece.
The curly Koa glows and shimmers like gold in the sunlight. Because I re-sawed the piece and matched the sides, the grain wraps around the box and even appears to wrap up over the lid. From any angle the grain appears to slant up and to the right. The bottom of the box is walnut. I plan to line it with a piece of dark green suede to remind me of the lush green rainforest which covers Kawaii.
-- Check out my new website! http://www.theeasellife.com
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24 comments so far
SPalm
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742 posts in 420 days
posted 400 days ago
Stunning. Blake, you da man.
-- Stevethepeeve -- I'm no rocket surgeon
mot
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4859 posts in 574 days
posted 400 days ago
Really a great box, Blake!
-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)
miles125
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992 posts in 543 days
posted 400 days ago
Very nice box Blake. I like the simplicity of your design.
-- miles125, Alabama.."Architecture is frozen music""
RobH
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306 posts in 587 days
posted 400 days ago
I love that box. Beautiful wood and beautiful execution. Keep up the good work.
-- -- Rob Hix, King George, VA
Douglas Bordner
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2735 posts in 601 days
posted 400 days ago
Wonderful, again. I think Steve’s got dat right!
-- "Bordnerizing" perfectly good lumber for over a decade.
TomFran
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2371 posts in 532 days
posted 400 days ago
The wood does the talking. Very nice box. I love it!
-- Tom, Surfside Beach, SC - Romans 8:28
Thos. Angle
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3432 posts in 500 days
posted 400 days ago
I like it , Blake. great piece of wood and interesting joinery.
-- Thos. Angle, Owyhee Design, Oregon
scottb
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3060 posts in 865 days
posted 399 days ago
This is a beauty. Way to use the wood to it’s advantage, and not waste any!
-- I am always doing what I cannot do yet, in order to learn how to do it. - Pablo Picasso -- http://snbcreative.wordpress.com/
cajunpen
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5345 posts in 603 days
posted 399 days ago
Blake you have done it right with this one. I wasn’t crazy about the Mango – but that Koa is SPECTACULAR!!!! The design (which I really like) seems to get out of the way and let the Wood do all of the talking.
-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/
Dekker
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143 posts in 418 days
posted 399 days ago
Really nice box, Blake. I’m sure it will bring you happy memories for years to come.
-- Dekker - http://www.WoodworkDetails.com/Blog/MNagy/
Blake
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2243 posts in 412 days
posted 399 days ago
Thank you, everyone. I wish I could show it to you in person to do the wood justice.
By the way, another tip with the joinery: The inside portions of the double-walled ends does not go all the way up to make contact with the lid. That way the lid only contacts the box at front and back. This assures that even if it warps (cups) slightly it will not push itself up and create a gap in the front of the box when it is closed.
You can predict the direction a piece of flat-sawn lumber will cup by the orientation of the growth rings. (It will go the opposite way.) The wood tells be how to build my boxes; This piece of Koa told me that the best face of the best section of wood (the lid) had to go on in a way that might risk forming that front gap through changing seasons if I didn’t account for it.
Trees are mightier than men, even after life. We can’t stop them from moving.
-- Check out my new website! http://www.theeasellife.com
Don
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2586 posts in 714 days
posted 399 days ago
Nice work, Blake. I enjoy your sensitivity to the wood. And, becauseI just love small wooden boxes – this creation is very special. Imagine if you didn’t make small boxes; what would become have this small piece of wood – perhaps just scrap? Heavens no!
-- CanuckDon "I just love small wooden boxes!" http://www.canterburybaptist.org/
Blake
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2243 posts in 412 days
posted 399 days ago
Thanks, Don!
-- Check out my new website! http://www.theeasellife.com
Chip
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1058 posts in 630 days
posted 399 days ago
Another gem. You should start a wood selection consulting service ;-)
-- Better to say nothing and be thought the fool... then to speak and erase all doubt.
Andy
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305 posts in 446 days
posted 398 days ago
I like the simple design of this box…..it makes the Koa stand on its own merit.And it does.
Very nicely done Blake!
-- " Stubborn tenacity substitutes for natural ability" ANDY
Bwillie
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103 posts in 644 days
posted 397 days ago
Very noice Blake. The wood really does speak for itself, not to mention the great craftsmanship.
-- ICN, Bill, (http://www.beavercreekfitness.com)
YorkshireStewart
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653 posts in 439 days
posted 395 days ago
This box really caught my eye; such a glow from that wood! Your method of providing side grain to side grain contact is so simple so why hadn’t I ever come up with it!? I could well have a go at that. Thank you.
-- Res severa verum gaudium - True pleasure is a serious business.
Scott Tinker
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40 posts in 384 days
posted 384 days ago
great job blake…has a very “aristocratic” feel…if that makes sense lol
Dominic Vanacora
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449 posts in 407 days
posted 378 days ago
Your design is based around the wood and shows off its best side. I can’t wait until I’m good enough to do this for someone’s wedding present. You will have this until the end of time. An other one for my favorite’s list.
-- Dominic, Trinity, Florida...Lets be safe out there.
GaryK
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8561 posts in 526 days
posted 326 days ago
Don’t know how I missed this one Blake! That is great. I love curly Koa.
I have a board of super intense curly Koa that I am just waiting to use.
Maybe I’ll use it to make a mirror like the one you made.
-- Gary, East TX -- The longest journey begins with a single step.
Blake
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2243 posts in 412 days
posted 325 days ago
Thanks for all the nice comments, everyone. This one really is my favorite of all the projects I’ve made.
-- Check out my new website! http://www.theeasellife.com
rikkor
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8574 posts in 412 days
posted 325 days ago
I love koa. (I have a uke from Maui that is all koa) The box is stunning.
-- Maplewood, MN
Dusty56
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1401 posts in 226 days
posted 210 days ago
excellent workmanship….. the box is stunning
-- Dusty56@comcast.net
gizmodyne
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1486 posts in 628 days
posted 208 days ago
I missed this the first time… Wow!. I just went to Hawaii two weeks ago and was inspired by the Koa everywhere. I never realized how nice it is.
Way to show off the natural beauty.
-- -John "Do I have to keep typing a smiley? Just assume it's a joke." www.flickr.com/photos/gizmodyne