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Router Station

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Project by Jim Jakosh posted 1119 days ago 2220 views 13 times favorited 27 comments Add to Favorites Watch

This is probably my most prized tool in my shop. I planned for 10 years to make a router station to replace my flimsy router table. I just wanted to incorporate all of the best features I could think of. The first thing was to buy a good lift unit and design around it. I purchased a Woodpecker Quick Lift for a time saver instead of cranking on a 32 thread shaft to get the bit above the table. I had to rebore the lift mech to fit my Milwaukee router which was 3 9/16” ( 1/16 larger in diameter). Then I fitted the lift with a thrid guide post with a lock because the two they have seem to be off to one side and not balanced.
I made the table with 8 full extension drawers and dovetailed them with my cheapo HF dovetail fixture.I also modified the lift mech to be screwed down to the table because it would rise when lifted and a little sawdust would drop below it and make it too high. I also drilled it out for a little tool holder to catch the bottom wrench.
The fence is made from a hollow alum extrusion with T slots all around. I capped one end and put the vaccum port on the other. The bottom half of the fence adjusts for different dia. cutters.
I don’t have a central vacuum system in my little shop so I wired the back outlet to be “hot” when you turn on the router and the shop vac automatically turns on.
The last shot is one of my lift-out router bit holders There are 2 for the 1/4” bits and 2 for the 1/2” bits. I’m running out of room in them too. Time to stop buying cutters!!

I made this a few years ago but I’d thought I’d post it in case someone is building one and would like to benefit from my long research on features.

I really appeciate all the ideas I get from LJ’s all over the world.
What a find to come across this Lumberjocks site!!!!!!!!!!

-- Jim Jakosh.....Practical Wood Products...........Learn something new every day!!




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27 comments so far

View mikedddd's profile

mikedddd

143 posts in 1428 days


#1 posted 1119 days ago

Jim: That is a very nice router station you built there. I like your router bit holders. I have one question though, what is the indent in the front of the table for? Thanks for sharing.

P.S.I know what you mean by your most prized tool, I feel the same way about my router table.

-- Mike

View a1Jim's profile

a1Jim

89156 posts in 1775 days


#2 posted 1119 days ago

Most outstanding router station .It looks more like furniture.Very well done.

-- W James Brokenbourgh Custom furniture maker http://artisticwoodstudio.com/

View Jim Jakosh's profile

Jim Jakosh

7687 posts in 1303 days


#3 posted 1119 days ago

Hi Mike, when you are a scrounger like me, you buy what you can get at the best price. This was a worksuface top I purchased from Steelcase employee sales and it was just the size I needed. I think the indent was for wires to drop down the back of the worksturface.

-- Jim Jakosh.....Practical Wood Products...........Learn something new every day!!

View schloemoe's profile

schloemoe

686 posts in 1136 days


#4 posted 1119 days ago

Thats such a nice looking piece it could be furniture. You could roll that in the house everynight and put you’re t.v. on it .

-- schloemoe, Oregon , http://www. woodrehab.blogspot.com

View Shopsmithtom's profile

Shopsmithtom

769 posts in 2393 days


#5 posted 1119 days ago

This looks way too good to keep in your shop. You really ought to put in your living room. Great job.

-- Accuracy is not in your power tool, it's in you

View mikedddd's profile

mikedddd

143 posts in 1428 days


#6 posted 1119 days ago

Thanks Jim, I knew there had to be a reason and being a scrounger is the best one.

-- Mike

View Joe Weaver's profile

Joe Weaver

320 posts in 1884 days


#7 posted 1119 days ago

really a nice looking piece

-- Joe, Ga

View everettvh's profile

everettvh

12 posts in 1287 days


#8 posted 1119 days ago

Great work Jim! Any chance on getting it in to a future guild meeting for show and tell?

View Greg The Cajun Box Sculptor's profile

Greg The Cajun Box Sculptor

3833 posts in 1506 days


#9 posted 1119 days ago

Jim, you did a great job on you entire table and fence system. The woodpecker router lift seems to be a fine lift…even with the modifications you had to do.
One question…why did you cut out a circular section of your top above the top drawers? I have been trying to figure out its purpose.

-- Every step of any project should be considered your masterpiece if you want the finished product to reflect the quality of your work. http://www.FineArtBoxes.com

View thatwoodworkingguy's profile

thatwoodworkingguy

375 posts in 1128 days


#10 posted 1119 days ago

Outstanding shop furniture!
Norm couldnt have done it better himself.

-- thatwoodworkingguy.com ~Eagle America~ ~Woodcraft~

View SnowyRiver's profile

SnowyRiver

47635 posts in 1678 days


#11 posted 1119 days ago

Great job…very nice.

-- Wayne - Plymouth MN

View Bearpie's profile

Bearpie

2475 posts in 1216 days


#12 posted 1119 days ago

Greg, read the third comment and you will see why. Fantastic build Jim, It would take me too long to build one like that but I do admire your work.

Erwin Jacksonville, FL

-- Erwin, Jacksonville, FL

View RexMcKinnon's profile

RexMcKinnon

2591 posts in 1393 days


#13 posted 1119 days ago

Great looking router table

-- If all you have is a hammer, everything looks like a nail!

View Mary Anne's profile

Mary Anne

1056 posts in 1406 days


#14 posted 1119 days ago

That’s a really nice router station, Jim. I have a good Incra router table setup, but I hope to build something as nice as your setup when my skills improve.

(I’m glad Mike asked about the indent; I was wondering, too.)

View michelletwo's profile

michelletwo

1801 posts in 1213 days


#15 posted 1119 days ago

Hate it when I drool in public…

-- We call the destruction of replaceable human made items vandalism, while the destruction of irreplaceable natural resources is called development.

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