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Mantle Clock With Handmade Gears/Movement

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Project by afnid posted 05-26-2010 08:26 AM 3025 views 7 times favorited 27 comments Add to Favorites Watch

I just finished this yesterday and took these pictures today before dropping this off at the Del Mar Fair. I don’t get to see it again until June 11th when the fair starts, and another month before I can bring it home again. Looking back the pictures show every finger print, speck of dust and odd reflections that show imaginary defects.

This was my final project from my first woodworking class at Palomar College in San Marcos CA. I wanted to do something unique and one thing led to another..

Primary Wood: Bloodwood
Secondary Wood: Spalted Birdseye Maple
Wooden Gears: Baltic Birch
Hands: Ebony
Dial Plates: Aluminum
Arbors: Brass, Mounted With Bearings
Finish: Equal parts Varnish/Mineral Spirits/BLO sanded in.

I made every part of this other than the handmade glass I ordered, the motors, bearings, and electronic components. I did design several electronic circuits and write the control software. I spent a little over 20 hours working with a metal lathe cutting the arbors. I did the clock design with google sketchup and wrote a program to create the gear templates.

I had to complete the movement to make sure the case dimensions were adequate, and then order the hand-made beveled glass, so it made the schedule pretty tight. The last two pictures show the clock with the front door off. The door sits on a cleat on the bottom and secures with a magnet at the top so there is no visible hardware.

The clock is driven by two stepper motors, one for the main dial-train and one for the second hand. There is a false bottom with a hidden shelf that slides out the back to house an Arduino micro-controller for the motors, an Atomic clock receiver, LED lighting and a couple other techie features you will just have to see in person. I did not have time to completely dial in the motor driver and dial train so I submitted it without the electronics and hope to slip the micro-controller in on the first day of the fair.

I built a second clock with the same case design in African Mahogany/Maple but with a smaller size and a production movement that I may post later. It was my backup project in case I ran into a dead-end on this one. Each step was an open question whether it was within my realm of capability .. and I am extremely pleased with the results.





27 comments so far

View John Fleming's profile

John Fleming

29 posts in 1827 days


#1 posted 05-26-2010 08:34 AM

This is an awesome clock. I saw it today at the Palomar College Open House/Awards event. I built mine in the fall semester but this is just so different. I cannot beiieve you took the time and effort to to do this wonderful creative work.

I had my router table posted yesterday and just like you I was finishing last minute details. Look at yesterdays post in projects.

Best of Luck at the fair.

John
Woodworker in Training
Palomar College

-- Woodworker in Progress, Oceanside CA

View TopamaxSurvivor's profile

TopamaxSurvivor

14905 posts in 2372 days


#2 posted 05-26-2010 08:37 AM

Marvelous project :=) Welcome to Lj!! Good luck at the fair.

-- "some old things are lovely, warm still with life ... of the forgotten men who made them." - D.H. Lawrence

View AKWoody's profile

AKWoody

55 posts in 1859 days


#3 posted 05-26-2010 08:38 AM

Amazing… great work!!

View Ken90712's profile

Ken90712

15104 posts in 1885 days


#4 posted 05-26-2010 11:34 AM

Perfect! Very Nice!

-- Ken, "Everyday above ground is a good day!"

View Maveric777's profile

Maveric777

2691 posts in 1772 days


#5 posted 05-26-2010 12:19 PM

Now this is way to cool. Outstanding work!

-- Dan ~ Texarkana, Tx.

View toyguy's profile

toyguy

1360 posts in 2533 days


#6 posted 05-26-2010 01:05 PM

Way cool…......... Love it.

-- Brian, Ontario Canada,

View toxicoval56's profile

toxicoval56

150 posts in 2199 days


#7 posted 05-26-2010 02:16 PM

This is amazing. I really like everything about it. It is one of my favorites for sure.

-- The view only changes for the leading dog.

View Monty Queen's profile

Monty Queen

1585 posts in 1948 days


#8 posted 05-26-2010 02:19 PM

Awesome job i love the case.

-- Monty Q, Columbia, South Carolina.

View Yekrub's profile

Yekrub

47 posts in 1696 days


#9 posted 05-26-2010 03:00 PM

That is one awesome clock. The added engineering aspect is unbelievable. Great work!

View OttoH's profile

OttoH

884 posts in 1706 days


#10 posted 05-26-2010 03:01 PM

I am glad you pushed your realm of capability, it is a fantastic project that you can be very proud of forever! Good luck at the fair.

-- I am responsible for how I respond to everything in my life - - Deadwood SD

View Mary Anne's profile

Mary Anne

1057 posts in 1904 days


#11 posted 05-26-2010 03:35 PM

You have every reason to be pleased! Beautiful piece of craftsmanship. I can imagine those woods shimmering together in the sunlight.

View CharlieM1958's profile

CharlieM1958

15706 posts in 2914 days


#12 posted 05-26-2010 03:46 PM

Amazing!

-- Charlie M. "Woodworking - patience = firewood"

View sras's profile

sras

3883 posts in 1825 days


#13 posted 05-26-2010 04:48 PM

Impressive! The motor drive and wooden gears is a great idea! You get the look of a wooden movement without the need to rewind a purely mechanical movement. This turned out great!

-- Steve - Impatience is Expensive

View a1Jim's profile

a1Jim

112363 posts in 2273 days


#14 posted 05-26-2010 04:59 PM

Fantastic clock a outstanding project

-- http://artisticwoodstudio.com Custom furniture

View isetegija's profile

isetegija

762 posts in 2211 days


#15 posted 05-26-2010 05:06 PM

Most excellent work.
Thanks for sharing with us and welcome to Lumberjocks community.

-- Not my woodworking http://woodworkessence.com/

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