LumberJocks

My air cleaner/outfeed table. Almost done.

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Project by Novicebutlearning posted 05-13-2010 07:21 AM 3267 views 2 times favorited 3 comments Add to Favorites Watch

As you can see by pictures of my shop, I was in serious need of dust abatement strategies. Being a student, I was not going to shell out big money for an air cleaner – so I made my own. I also needed an outfeed table, so I decided to kill two birds with on stone. Unfortunately, I have not had the chance to put on the outfeed table mechanism.

The angled bit at one side is there so the contraption can butt-up close to the table saw. The multi-speed squirrel cage came from my friendly neighborhood furnace repair shop for $20 and a coffee. The control is a heavy duty industrial fan control capable of handling the amperage of the motor. The furnace motor has five speed settings, I chose the highest and wired the fan switch to it. By turning the knob, I can adjust the airflow through the filters to suit my needs. The fan control is an awesome investment. When I just need to move air, I set it on low; when I need to scrub dust off the air, I put it on high. The exhaust is strong enough to push my shop vac across the room. I chuckled when that happened.

The two larger holes are sized to fit 16×25 filters. My plan is to fit 2 filters per side: one lower quality filter to act as a prefilter for a more expensive, high quality, Merv 11+ filter. The squirrel cage furnace filters are designed to work with back-pressure from ventilation ducts. Without this back-pressure, the fan cycles too high and starts to stutter – not cool if you are not expecting it. After chatting with my furnace guy, and after getting him another coffee, he informed me of the back-pressure issue. I needed to figure a way to simulate this, so I added a blast gate to the exhaust opening. I turned on the machine and lifted and lowered the gate until I found the sweet-spot. Now this puppy hums at a happy, quiet pace.

The outfeed table was going to be height adjustable so that I could slide it under my saw when I need space. I will post pics when this happens.

-- A laborer uses his hands. A craftsman uses his hands and his head. An artist uses his hands, his head and his heart.





3 comments so far

View Ken90712's profile

Ken90712

17566 posts in 3269 days


#1 posted 05-13-2010 12:00 PM

Great info on the back pressure. Thx… I just recieved a blower out of a furnance and will be building one soon so this will help. Thx again

-- Ken, "Everyday above ground is a good day!"

View wdh's profile

wdh

55 posts in 3721 days


#2 posted 05-16-2010 05:25 PM

I have a furnace blower that I planned on using for a dust filter. Seeing your design will help mine come together faster.Thanks for posting it! I also have one that I hope to hook to some of my saws and routers.

-- Wayne,Saint John,NB

View SteveW's profile

SteveW

394 posts in 2939 days


#3 posted 12-31-2010 09:28 PM

They work great. I just built one the holidays,
and I’m glad that I have it as an addition to my shop.
I know it keeps your shop more dust-free than without it.
Good job, you’ll be glad when its running…

-- On the eighth day God was back in His woodworking shop! SteveW

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