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Flip Top Planer Cart

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Project by USCJeff posted 2037 days ago 7391 views 4 times favorited 13 comments Add to Favorites Watch

This was a project that was much needed in trying to manage space in a one car garage shop. The cart is pretty straight forward. I designed the miter saw recessed area (pic #1 shows cart under miter) many months ago with this cart in mind. I think I’ll use the planer more now that I don’t have to keep lifting it up each use. The case sides and bottom are MDF. The top is two pieces of MDF with an MDF “apron” to hollow it. There is a steel pipe running through the hollow which allows it to flip. I used hardboard for the side opposite the planer so as to make it a decent side table if needed. The top locks in place using the latch and bolt pictured in photo 3. I finished it off with some magnetic tool holders (pic #1) that had been sitting in a drawer for many months. Every inch counts!

NOTE: You might notice the dinky casters on the bottom. The company I work for is very budget conscious, so they bought some cheap office chairs for many of the branches. Naturally, they break pretty frequently. I make a habit of pocketing the casters when this happens. There are five on the planer cart. They’ll fail for sure in the future as planers are heavy, but I can’t pass up free for the meantime!

I’m toying with the idea of adding some type of infeed/outfeed extension beds. I think I’ll either make some kind of “easy on/off” knock down type beds, or maybe some type of pivot up/down extension.

-- Jeff, South Carolina




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13 comments so far

View WayneC's profile

WayneC

9596 posts in 2263 days


#1 posted 2037 days ago

Well done. Looks to be very functional.

-- We must guard our enthusiasm as we would our life - James Krenov

View PanamaJack's profile

PanamaJack

4472 posts in 2243 days


#2 posted 2037 days ago

Cool ideas! Bravo Jeff.

-- Carpe Lignum; Tornare Lignum (Seize the wood, to Turn the wood)

View Dadoo's profile

Dadoo

1763 posts in 2156 days


#3 posted 2036 days ago

Seen an article on this…somewhere. Theirs had a planer on one side and a bench grinder on the other, I think. Nice to see it’s functional. The “dinky” casters are alright and should last as long as you keep it in the garage, but do they lock? These planers need a solid mounting surface especially if you’re gonna plane any long boards. Damn near tipped mine off the bench while planing a 10 footer! That would’ve been an interesting mess.

-- Bob Vila would be so proud of you!

View Dadoo's profile

Dadoo

1763 posts in 2156 days


#4 posted 2036 days ago

There’s a sheet goods storage system I scabbed together from three or four different shop tips that works really well in my garage/shop/lab. You might find this helpful.

http://lumberjocks.com/projects/2614

-- Bob Vila would be so proud of you!

View snowdog's profile

snowdog

1115 posts in 2148 days


#5 posted 2036 days ago

That is a great idea. I saw the flip bench also in some mag but thought it was not very practical. It looked to heavy but this is a great adaptation on that idea. Great space saver and your probably are correct in that you will use it more now that you do not have to lift it out every time you want to work the wood.

Magnetic holders – I have seen them a lot, do they really work? Do they hold the tools with all the vibration?

-- "so much to learn and so little time"..

View SPalm's profile

SPalm

4098 posts in 2048 days


#6 posted 2036 days ago

Good idea. The planer is one of those things that seems to need to be tucked away most of the time. Maybe you will be better at it, but one thing that I would suggest for the infeed/outfeed extension table is to make it all the same board that continues through the planer and has fold down legs at both ends. I never could get seperate tables to line up right withought snipe on my cheap Ryobi. Then you just slide it out and keep it in the corner for storage.

Again, looking good,
Steve

-- -- I'm no rocket surgeon

View lclashley's profile

lclashley

244 posts in 2280 days


#7 posted 2036 days ago

Jeff: You stole my router and miter saw! Only kidding, both are good tools.

Great cart.

View TomFran's profile

TomFran

2933 posts in 2160 days


#8 posted 2036 days ago

Jeff,

Great way to provide a home for the planer. I have seen this idea before. And, I may have to go this route with mine. I’m definitely with you on the idea of not wanting to be lifting my machine every time I want to plane a board.

I guess my only question would be, will it have any adverse effects on the planer by storing it upside down?

Thanks a lot for sharing this idea with us!

-- Tom, Surfside Beach, SC - Romans 8:28

View USCJeff's profile

USCJeff

1041 posts in 2234 days


#9 posted 2036 days ago

Tom, hadn’t heard anything about it hanging inverted. No problems come to mind.

SnowDog: The magnetic holders are pretty strong. The two on the cart were actually one that I cut in half. Bought a bunch at Harbor Freight for $3 or $4. They have held as many chisels and wrenches that I can get on them without fail so far. They aren’t quite earth magnets though.

To all: Yes, this design is nothing new. I think I last saw it in Shopnotes. The same article had the nook for the tablesaw rails to hide under.

-- Jeff, South Carolina

View gizmodyne's profile

gizmodyne

1762 posts in 2256 days


#10 posted 1944 days ago

Cool. I like yours too. Good use of the magnet strips.

-- -John "Do I have to keep typing a smiley? Just assume it's a joke." www.flickr.com/photos/gizmodyne

View mot's profile

mot

4912 posts in 2202 days


#11 posted 1938 days ago

That looks great! I’m sorry I missed this first time by. Thank goodness for Pulse.

-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)

View Beginningwoodworker's profile

Beginningwoodworker

13225 posts in 1839 days


#12 posted 1384 days ago

Nice cart.

-- CJIII Future cabinetmaker

View USCJeff's profile

USCJeff

1041 posts in 2234 days


#13 posted 628 days ago

I like updating my shop things after some real use. I changed a lot of things on this one vs. what I originally thought would work. Mainly it wasn’t built sturdy enough in a few areas. I still have the planer and sander mounted and both are heavy as far as benchtop machines go. The sander wouldn’t fit in the inverted position if the arm angle was vertical. Needed a few more inches. The casters (salvaged from office chair I think) didn’t handle well with the weight. Had to upgrade those. It also didn’t work great when applying lateral pressure. I had to reinforce some joints to keep it solid. After the bugs were fixed, it still is very much in use.

-- Jeff, South Carolina

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