| Project by senomozi | posted 1139 days ago | 2981 views | 1 time favorited | 8 comments | ![]() |
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Customers for whom I built a wall unit asked me to build a small cabinet and a larger table for their sailboat. I had zero experience with boat furniture but they did not mind being guinea pigs.
Both units are made of Okoumé marine plywood and solid butternut. That was the only marine plywood I could get locally and found that butternut matched pretty closely the colour and grain of the plywood. See the fifth picture before stain was applied. To match the colour of the existing woodwork I used a custom mix of aniline dyes.
The cabinet measures 20” wide x 20” high roughly. It has a parallelogram shape where the sides meet the front 16 deg off from perpendicular. That was done to maximize the size given the geometry of the surroundings. The sides are angled back to follow the shape of the back bulkhead. There is no back on the cabinet per say. At the top the cabinet is 12” deep. Small mouldings are applied to hide gaps between the unit and the bulkheads. The top moulding and door designs were copied from existing cabinets (see the fourth picture). The top coat is exterior grade oil polyurethane.
The table is 42” square and is supported by the same mechanism used for the previous, smaller table. It has a couple leaves that can be dropped down to make room when the settees are used for sleeping. The one on the left is 6” wide and I used these table-leaf hinges: http://www.leevalley.com/hardware/page.aspx?c=1&p=40143&cat=3,41241,41261&ap=1. At 15” wide the leaf on the right is too wide for this type of hinge so I used good quality brass door hinges in conjunction with these support arms: http://www.rockler.com/product.cfm?page=773&filter=drop%20leaf. The top coat is a poured two-part epoxy product called Nu-Lustre 55.
-- Senomozi - Gatineau, Canada
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8 comments so far
jockmike2
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10636 posts in 2418 days
#1 posted 1139 days ago
Very nice job. Ships Ahoy.
-- (You just have to please the man in the Mirror) Mike from Michigan -
Tim Gates
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38 posts in 1215 days
#2 posted 1139 days ago
As they say, a “boat” stands for “break out another thousand.” Given the obvious high quality of this project, this could prove to be a very lucrative line of work. But you’ve got to get the lingo down to make it look like you’ve been around the block a few times—it’s not a WALL, it’s a BULKHEAD.
In all seriousness, this is very impressive work.
senomozi
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60 posts in 1328 days
#3 posted 1139 days ago
Tim said: “But you’ve got to get the lingo down to make it look like you’ve been around the block a few times—it’s not a WALL, it’s a BULKHEAD.”
I am ashamed to say that I knew that as I spent 11 years in the Canadian Navy. I simply have not used that language for soo long that I forgot about it :-(
-- Senomozi - Gatineau, Canada
sras
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3248 posts in 1301 days
#4 posted 1139 days ago
Excellent work! You know you’ve done well when you can’t tell the new peices from the original.
-- Steve - Impatience is Expensive
bigike
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4023 posts in 1460 days
#5 posted 1139 days ago
great work
-- Ike, Big Daddies Woodshop, http://www.icombadaniels@yahoo.com
WistysWoodWorkingWonders
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11517 posts in 1328 days
#6 posted 1138 days ago
Bravo Zulu on a job well done…
-- New Project = New Tool... it's just the way it is, don't fight it... :)
ND2ELK
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13495 posts in 1945 days
#7 posted 1138 days ago
Very nicely done. Thanks for posting.
God bless
tom
-- Mc Bridge Cabinets, Iowa
jockmike2
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10636 posts in 2418 days
#8 posted 1138 days ago
Foxtrot Tango Able, ex Army vet, RTO. Sorry.
-- (You just have to please the man in the Mirror) Mike from Michigan -
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