| Project by Bob #2 | posted 283 days ago | 1314 views | 4 times favorited | 9 comments | ![]() |
Not long ago I reported on a method to re saw fairly large logs on the band saw.
The system works great with one exception:
It takes too long to orient the next cut.
To improve this situation I made yet another jig that I place the BS sled on and Line up.![]()
As you can see there is a vertical fence that can be adjusted from zero to about 4-1/2” ![]()
I can now parallel the cut face to the fence , and quickly set the width of cut and keep the cut face parallel with the saw blade.![]()
This last shot shows a piece of wood slabbed off at 5/4 thickness . I will plane both sides now and split it again on the bandsaw to get to my final width of 1/2”.![]()
-- A mind, like a home, is furnished by its owner
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9 comments so far
Thos. Angle
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3243 posts in 368 days
posted 283 days ago
Ok, Now I get it. It took me a minute to see it but, yes, it’s good one.
-- Thos. Angle, Owyhee Design, Oregon
mot
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4830 posts in 442 days
posted 283 days ago
Yeah, Tom…I blinked a bit there too, but now I get it. Bob doesn’t spoon feed us like Niki. He leaves a bit of it up to you to figure out. Nice!
-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)
Dadoo
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1430 posts in 396 days
posted 283 days ago
Bob, I built a sled like this from an idea out of a woodworking magazine. Unfortunately, I can’t find that issue or remember the magazine title. But what the maker did was attach the log to the vertical fence (I did mine with screws) and then run it through the blade. The sled rides in the slot on the right side of the table.Your next cut will be of whatever thickness you choose just by moving the vertical fence (and log) to the left a bit. He was cutting boards down to 1/4” thick, I think.
My problem is an old cranky Craftsman bandsaw with a 3 1/2” cutting height and a 1/4” blade. (Hey, it was free and I’ve only invested into bearings so far). My blade keeps tracking thru the wood strangely as I need a wider one. I’ve given up on trying it (getting dangerous here) and sent the jig to the scrapbin. I am eyeballing a new, bigger bandsaw and will recreate this sled then. I’ll look thru my magazine pile again for you guys too. The sled did work…the saw did not!
-- Bob Vila would be so proud of you!
Bob #2
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1683 posts in 427 days
posted 282 days ago
Dadoo, that is the first sled I made and used with some success with my 14” band saw.

If you look carefully at my new gage jig you will see the backer I used was from the older style jig.
The problem I found with the older style was that there was no way to keep the log co planar and most logs are tapered from end to end.
My new one relies on the just cut surface to determine the thickness of the cut instead of the saw blade to get the width. I was getting tapered cuts with the old one,
This one eliminates that.
In a real mill they cut the tapers off in the first operation then slice the cant into boards.
There is another portable mill that uses 2 saw blades.
One cuts sideways and the other cuts vertical to produce rift sawn lumber.
Bob
-- A mind, like a home, is furnished by its owner
Bob #2
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1683 posts in 427 days
posted 282 days ago
duplicate ???? sorry
Bob
-- A mind, like a home, is furnished by its owner
Dadoo
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1430 posts in 396 days
posted 282 days ago
OK I get it now. My jig was along the lines of yours in pic#4. There wasn’t support though for the left side of the log and it tended to relax, binding the blade. That and the fact that I was attempting this with inferior equipment. Thanks for clarifying this Bob.
-- Bob Vila would be so proud of you!
TomFran
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2333 posts in 400 days
posted 282 days ago
Bob,
That is just really neat, that you can take a log and make your own lumber out of it! I hope to get into this some day…
-- Tom, Surfside Beach, SC - Romans 8:28
Bob #2
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1683 posts in 427 days
posted 282 days ago
Hi Tom,
I cut a few birch trees off my property a couple of years ago and blocked the logs into 4-5 foot lengths .
I have them piled in my back yard.
I set a couple of logs down on one end in the earth to “spalt” and give me some neat black lines where the wood rot just begins to break down the lignin in the wood.
That’s what I have been slicing up to get some patterned veneers and slats for box making and the llike.
Birch is pretty plain untill you let Ma nature paint it up a bit.
It seems like I have been making jigs for this project forever and never getting to the end where I can start making some boxes but I am gaining on it now.
I have recvently glean som elm and box elder that will met the same fate as the birch. <g>
Bob
-- A mind, like a home, is furnished by its owner
Dorje
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1711 posts in 402 days
posted 280 days ago
The elm and box elder should be interesting to open up! Great jig.
I’ve let some of my birch rot just a little too much!
-- Dorje (pronounced "door-jay"), Seattle, WA