| Project by DAN | posted 369 days ago | 1044 views | 5 times favorited | 32 comments | ![]() |
Hello All
Thanks for looking at my project.
yellowheart, wenge from Africa and Black cherry from Memphis.
About 12 years ago we lived in Bartlett, Tennessee which is a suburb of Memphis. In the Sunday paper we noticed a classified ad for cherry and walnut lumber @ a dollar a board foot. Never missing a wood bargain, we called, got directions and drove into southern Memphis to take a look at it. Seller met us at an old shed across the street from an old church. Shed was stuffed with rough-cut boards of cherry and walnut. Dusty, and undisturbed for many years it really looked like a mess. Not to go home empty handed my son and I dug through the pile of lumber, finding the best of the bunch. We came up with pretty big pile, about 140 bft.
When the seller was helping us load the wood into the pickup he told us about the wood. The trees came from accross the street and once were on the grounds of the Babtist Church. He said he was the minister of the church and the trees were blown down many years earlier by a tornado. When we were about done loading he told us the trees were special, .... special because Martin Luther King had once visited the church and prayed while under the trees. Story stuck to the wood and has followed it everywhere since. I made many items from that lumber, a shaker clock, a chair, dresser, boxes and now cutting boards for the save the children event.
Mockup for this cutting board was designed in sketchup … link.... shown in previous posting.
Yesturday evening, while my wife is working late, I started a batch run of cutting boards for the save the children fund raizing event. Cut strips of yellowheart and wenge left over from my FWW inspired table project … link... ( save every little stck … grin). ; enough to make about 4 cutting boards.
Board is oddly shaped and about 8×6 inches. Originally 8.5×8.5 but in my haste in the glue-up, a few of the blocks were miss aligned and when I fed the board the board throught the drum sander it was taking forever to get everything flush so I fed the board through the planer. Not usually a problem except the yellowheart squares are set in on the-end-grain. Not a good idea to run it the through the planer. End grain edges tore out like crazy. So much that the only way to salvage it was on the table saw. Lesson learned.
Will post pictures photos of the full size boards when I get em done. Could’nt wait to post this project and I had been waiting for the right time to post the knives anyway.
Knives are kits or knife blanks I bought on ebay. Handles are wenge offcuts. Fun project too.
Regards
DAN
-- ..... art for lifes sake
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32 comments so far
mot
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4837 posts in 521 days
posted 369 days ago
Dan, I’m impressed at the speed which you took this from sketchup to complete project. Great story about the wood as well. Great cutting board. Really and eye catcher! I ran some purple heart through my planer once. It made a mess of it. When I find a place and some money, I’m getting a drum sander. Great work again!
-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)
Karson
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12901 posts in 885 days
posted 369 days ago
Great Dan. We appreciate your efforts.
-- Karson Southern Delaware karson_morrison@bigfoot.com
cajunpen
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5348 posts in 550 days
posted 369 days ago
Dan your cutting boards are a cut above most. Thank you for sharing!
This message is coming to you from the State of Louisiana – which is also the home of the Undisputed #1 Team in the Nation – LSU!!
-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/
Lee A. Jesberger
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2758 posts in 464 days
posted 369 days ago
Dan; really great cutting boards!
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
RobH
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290 posts in 534 days
posted 369 days ago
That is a really awesome cutting board Dan. Even better, the wood has a story. Nothing beats wood with a story. Thanks for sharing with us.
-- -- Rob Hix, King George, VA
MsDebbieP
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11923 posts in 645 days
posted 369 days ago
how wonderful .
What a great story behind the wood. The title of the project and the story really increases the value of the cutting board.
Do you know how you are going to sell them for the STC event?
-- "Functional WoodArt" by Debbie, Canada (http://www.execulink.com/~yohan)
john
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775 posts in 866 days
posted 369 days ago
Beautiful job Dan and it,s even better that you made it for such a great cause.
-- John in Cranbrook http://www.extremebirdhouse.com ....http://community.webshots.com/user/cranbrook2
Napaman
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1787 posts in 562 days
posted 369 days ago
amazing…great story…great results…
-- Matt, Napa, CA...142 days to sanity...
jembo
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104 posts in 498 days
posted 369 days ago
Great story Dan and your boards are splendid.
-- James - Geneva, Switzerland
DAN
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3212 posts in 467 days
posted 369 days ago
Hello All
Thanks for the feedback ! So far I have two others completed.
Ran out of the little yellowheart squares, so will try something else. .... zebra wood ? walnut ? oak ? mahogany ? imbuia ? sapele ? mansonia ? ash ? curly maple ? anigre ? bubinga ? ... so many choices of offcuts in my collection …
Hey Debbie
Not sure how to market them. I’m thinking ebay eventually. Haven’t come up with a firm plan yet. Thinking if I wait until Christmas season, I’ll get a better price, but probably will not be able to wait that long.
Tom
Sketchup is blast. It is easy to change the materials and you can see the color combinations imediately. Like I mentioned in my mockup posting I snag jpegs of the wood from the web and use them for the material tectures. ... link … to cherry mockup
-- ..... art for lifes sake
Max
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5901 posts in 758 days
posted 369 days ago
Dan,
Another nice cutting board. What is the glue up sequence for this?
-- Max "Desperado", Salt Lake City, UT
DAN
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3212 posts in 467 days
posted 369 days ago
made 2 boards using cumaru to replace the little yellow squares. cumaru is very dense and heavy. more-so then the yellow heart. more like hard maple. the little piece that I had left was quartersawn and interesting grained.
will post photos of the finished boards an another project. they are soaking up the mineral oil now.
below is the sketchup mockup with cumaru squares
-- ..... art for lifes sake
Karson
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12901 posts in 885 days
posted 368 days ago
Also very nice Dan
-- Karson Southern Delaware karson_morrison@bigfoot.com
DrsHobby
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38 posts in 372 days
posted 368 days ago
The board and the story are awesome. I am so glad to be on lumberjocks because of projects like this one. I too have tried to speed things up with a planer and an endgrain cutting board and man can those chucks fly out of the planer.
Great Job Dan
-- -Alex, St Charles, MO - "Measure twice, cut once, and go back to the lumber yard because you still screwed up."
DAN
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3212 posts in 467 days
posted 368 days ago
This was the weekend of woven cutting boards ! Figure I got about 10 hours total labor in this project.
Good thing they are for a cause, doubt if I could get much of a hourly return for them.
Made a total of 6 cutting boards. First one is-the-one-in this posting. It really is a reject because it is a salvage job after the planer tearout train wreak.
The last five are all the correct 8.5 square size.
Two are made with the yellowheart squares.
Next two are with cumaru squares as stated in previous entry and the last one is with curly maple squares.
Of the 6 boards, only 4 are really saleable quality. One had a .005 gap in one of the butt-joints that I filled with glue and saw dust. Not as nice as I would like (will be probably be a gift for a relative). And then there is the one in this project posting.
Learned a lot from this batch run. Got the gluing / clamping process nailed down. Will probably run another possibly larger batch in the next month or-so and make good pile of boards for the event.
-- ..... art for lifes sake
jockmike2
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4136 posts in 731 days
posted 368 days ago
Great job Dan. You are the man. mike
-- Mike. Profisher50@yahoo.com
DAN
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3212 posts in 467 days
posted 367 days ago
see below
-- ..... art for lifes sake
Karson
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12901 posts in 885 days
posted 367 days ago
Dan I couldn’t find the page.
-- Karson Southern Delaware karson_morrison@bigfoot.com
DAN
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3212 posts in 467 days
posted 367 days ago
see below
-- ..... art for lifes sake
DAN
home | projects | blog
3212 posts in 467 days
posted 367 days ago
-- ..... art for lifes sake
Karson
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12901 posts in 885 days
posted 367 days ago
Very Nice Dan thanks for the pictures.
-- Karson Southern Delaware karson_morrison@bigfoot.com
MsDebbieP
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11923 posts in 645 days
posted 367 days ago
with the rounded edges they look like chair pillows.. Gosh these are gorgeous.
-- "Functional WoodArt" by Debbie, Canada (http://www.execulink.com/~yohan)
mot
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4837 posts in 521 days
posted 359 days ago
Holy Moly! Great Great Great!
Dan, can you describe your glue-up procedure with this? It looks like it could be confounding.
-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)
DAN
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3212 posts in 467 days
posted 354 days ago
Hey Tom
Glue up ….
Made a gluing surface by covering a 24×18inch square of plywood with clear packaging tape
Subassembly is gluing the strips / striped lumber… together. Titebond III glue. Glue brush. Clamp together and dry. Scraped dryed glue, Course sand faces and run thru drum sander to get precise width. Cut the sub-glue assembly to precise length (3.5) on table saw.
Make 4 gluing cauls for the ends of the board to clamp against. Cover with clear packing tape.
Trick to the glue up is a postioning the pieces in exact grain orientation before glue-up. I do this on one end of the table. Postion entire number of pieces together and look for misalignments or gaps etc.
Pour generous amount glue in a plastic container so as to get quick access to the glue.
One part at a time, I quickly brush on glue and place the parts in correct oreintation on the plywood gluing board. Must work quickly because of the short open time for the glue.
One by one I glue each piece and and reassemble the pattern on the glue board. Takes about five minutes if you work real quick.
Then postion the cauls on all for sides. Balance the clamp pressure on each side. I then use 6 squeese type bar clamps to pull the joints closed. Three of the clamps are deeper reach so as to clear the lower 3 clamps. Slowly draw everything together. One clamp at a time. Possibly releasing and reclamping etc until all joints squeeze glue etc.
Watch for blocks that buckle or raise up and tamp them down with a stick and mallet.
Let dry and scrap glue. Sand, sand, sand, sand, sand
-- ..... art for lifes sake
Bob Babcock
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1807 posts in 571 days
posted 328 days ago
Wow…I have so much catching up to do. These are great Dan.
-- Bob, Carver Massachusetts, Sawdust Maker http://www.capecodbaychallenge.org
Nils
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115 posts in 349 days
posted 328 days ago
Really great looking cutting boards! The stack of all of them together is awe-inspiring.
-- Nils Davis, Menlo Park, CA
DAN
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3212 posts in 467 days
posted 322 days ago
Will post them one by one with links to the ebay auctions.
-- ..... art for lifes sake
Douglas Bordner
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2554 posts in 548 days
posted 322 days ago
Dan’l,
Have you transmogrified into Isaac Asimov? BTW, very attractive MLK projects.
-- "Bordnerizing" perfectly good lumber for over a decade.
DAN
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3212 posts in 467 days
posted 322 days ago
Yep !
wondering when someone might notice or say something !
Issac Asimov was one of my influences when growing up. I have a pencil drawing that I did in the 7th grade hanging in my office.
-- ..... art for lifes sake
TreeBones
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1409 posts in 508 days
posted 298 days ago
Very impressive.
-- Ron, Twain Harte, Ca. Portable on site Sawmill Service http://westcoastlands.net/Sawmill.html http://westcoastlands.net/SawBucks2/phpBB3
DAN
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3212 posts in 467 days
posted 215 days ago
Hey fellow jocks !
TONY made a blog on how to make these style cutting boards … check out this link to his blog
-- ..... art for lifes sake
DAN
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3212 posts in 467 days
posted 215 days ago
Hey fellow jocks !
TONY made a blog on how to make these style cutting boards … check out this link to his blog
-- ..... art for lifes sake