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Outfeed Table for Delta Contractor's Saw

Project by jspencer posted 181 days ago 1547 views 1 time favorited 10 comments Add to Favorites Watch

I bought this contractor’s saw in 1994 and added a router table a couple of years age. I decided to do an upgrade last week. I bought a Delta fence, power twist V-belt, and then built this outfeed table. The posts at LJ’s really helped me know the pitfalls to avoid when building the table.

The support is 1” by 1.5” steel tubing, 11 gauge. I MIG welded it together and bolted the 2 sides to the base of the table saw.

The final height is adjusted by 4 carriage bolts and locknuts threaded into holes I tapped on the top supports. I then made L brackets that are adjustable to hold the particle board top securely to the supports.
The motor clears the table in all positions.

I might spray paint it with grey primer, but it is in perfect alignment and I want to get back to woodworking!


10 comments so far

View Kerry Drake's profile

Kerry Drake

86 posts in 203 days


#1 posted 181 days ago

Nice! I don’t really have enough space to put a permanent outfeed table on my saw. :(

-- Kerry Drake, Loudon NH, http://thenickedfinger.blogspot.com/

View AJJ's profile

AJJ

70 posts in 331 days


#2 posted 181 days ago

Man you really engineered it. You could stand on that out feed table. Good job.

-- AJJ, Eugene OR

View DrewM's profile

DrewM

95 posts in 182 days


#3 posted 181 days ago

Thats one serious outfeed table. Good Job!

-- Drew, Delaware

View jockmike2's profile

jockmike2

9185 posts in 1429 days


#4 posted 181 days ago

good job.

-- (You just have to please the man in the Mirror) Mike from Michigan - wurmm47@yahoo.com

View Beginningwoodworker's profile

Beginningwoodworker

7424 posts in 856 days


#5 posted 181 days ago

Nice outfeed table.

-- CJIII Future cabinetmaker

View SRWoodworker's profile

SRWoodworker

10 posts in 1235 days


#6 posted 181 days ago

That is a great saw (Delta 34-444 right?). I had the same saw also purchased in 1994 and sold it this last weekend as I replaced it with a cabinet saw. I built lots of nice pieces with that saw. Also had the link belt. I also would recommend the PALS alignment system – inexpensive and makes quick work of alignment. I had a Beismeyer fece on mine and a shop made router table to the right of the blade.

Delta doesn’t make them like this anymore. Seeing these photos made me miss that saw…

-- Jerry

View docholladay's profile

docholladay

590 posts in 242 days


#7 posted 181 days ago

I have a similar Delta contractor saw. Mine actually goes all the way back to 1986, but it looks like the same saw. Mine does a great job. Like the previous poster, I built my own router table. Mine is on the left like yours. I also built an extension table on the right from Melamine. I just added an outfeed table to mine, but I made it all out of wood and put legs under it to support. I made my outfeed table wider so that it can serve for outfeed from my router table also.

-- He who dies with the most tools wins!! Doc

View michiganmark's profile

michiganmark

22 posts in 247 days


#8 posted 180 days ago

I just purchased this same Delta saw off of craigslist, I love the saw but the dust collection leaves much to be desired! I moved the saw close to the dust collector and still get big piles of sawdust under the table and it shoots chips and dust everywhere. That is my only beef with this tool. Any sugggestions?

-- Michiganmark

View SRWoodworker's profile

SRWoodworker

10 posts in 1235 days


#9 posted 180 days ago

Did you close up the bottom? I had a dust collection baffle on the bottom that connected to a 4” DC hose. Even though the back was still open, it caught maybe 75% of the saw dust.

At one time I used it to cut down large MDF panels and did not need to tilt to I closed up the back. That stopped 95% of the dust off of the back and bottom.

-- Jerry

View CharlieL's profile

CharlieL

13 posts in 169 days


#10 posted 169 days ago

I have the Delta 34-444 also. I purchased it in 1995 with a 30” Unifence and mobile base. Just a couple years ago I luckily stumbled across a new in the box Delta 50-390 outfeed table hardware kit that was made for the saw, it installs and detaches from the saw easily and quickly, no tools required. Dust collection for the saw I have pefected, and without interfearance during blade tilting . The power switch I have also upgraded to a large paddle switch and wired it fror 230V. I’ll probably never sell this saw, iit has performed very well over the years. Check it out.

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