Tight curves - Bandsaw box

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Project by JeffG posted 1638 days ago 5561 views 7 times favorited 12 comments Add to Favorites Watch

I figured I had to put that this project was a bandsaw box in the headline after writing ‘tight curves’ –

This “Lotus” bandsaw box project is from a from Lois Keener Ventura book and has probably been done by another Lumberjock already, but I’m happy with the way it turned out being my first bandsaw box – go big or go home. Made from cherry, and the handles are maple.

All the specs were from the plans in the book except I enlarged the piece from a suggested 9 inches to about 12 inches tall. The curves were really tight so I figured adding a few inches would allow me to cut it easier. But some curves were still tight even with a new blade running on a Powermatic 141. However, with the increased dimensions my wife needs more jewelry to fill it.

Project facts:
- The cut time was 45 minutes.
- The sanding time was 10 hours (I bought a spindle sander after I finished).
- Glued up the block using 12 clamps and 3 cauls and left it to dry for 24 hours.
- Used about 4 board feet of cherry.
- Used about .1 board feet of maple.
Project tips:
- Make sure you have lots of glue when starting this project.
- I didn’t worry about having the cherry super smooth after planning for the block glue-up, I figured some roughness would work to my advantage in helping the pieces lock together.
- Round the back of the bandsaw blade.

-- Jeff G, North Syracuse, NY

12 comments so far

View donjoe's profile


1360 posts in 1667 days

#1 posted 1638 days ago

Great work. Really nice box.

-- Donnie-- listen to the wood.

View lovestoys's profile


28 posts in 1678 days

#2 posted 1638 days ago

Really nice looking! I like the overall pattern, nice use of open space in the design.

View blackcherry's profile


3159 posts in 2460 days

#3 posted 1638 days ago

This came out really nice, the cuts are very smooth and continuous. By add a small piece of felt to the inside cavity of the main housing will lift the draws to give a even appearance around the entire draw, just a suggestion. Thanks for posting…BC

View Hoakie's profile


306 posts in 2672 days

#4 posted 1638 days ago

Nice! that looks awesome for your first box. Congrats, I’m sure your wife loves it.

I just purchased that book as well, and I’m looking to make one of the plans. Two quick questions, did you use the Carter stabilizer? What size blade did you use?

Thanks for sharing

-- John H. [To invent, you need a good imagination and a pile of junk. ~Edison]

View Dave Owen's profile

Dave Owen

234 posts in 1711 days

#5 posted 1638 days ago

Beautiful box, Jeff. You did a really nice job – both on the box and on the base. I like the way you set up the photo as well.

-- Dave O.

View JeffG's profile


37 posts in 2552 days

#6 posted 1638 days ago

Thanks Hoakie –
No high-end Carter stabilizer on the saw, but I am running bearing guides. I did a few test cuts to make sure everything was set up correctly between the guides and the tension – knowing that once I started I had about a mile of cutting before I could turn the saw off. For this box I used a 3/16” blade.

-- Jeff G, North Syracuse, NY

View colacha's profile


11 posts in 1664 days

#7 posted 1637 days ago

Me encanto, muy bueno, te felicito.

-- Marcelo, Buenos Aires,

View woodworm's profile


14125 posts in 2227 days

#8 posted 1637 days ago

Pleasant looking bandsawn box, neat and smooth curves & contour – excellent!

-- masrol, kuala lumpur, MY.

View Ken90712's profile


14878 posts in 1825 days

#9 posted 1637 days ago

Great Box!

-- Ken, "Everyday above ground is a good day!"

View ChrisN's profile


259 posts in 2410 days

#10 posted 1637 days ago

Very Nice.

-- Chris N, Westford, MA - "If you won't eat something from your fridge that turned green...why would you eat something that started out that way?"

View Bill Akins's profile

Bill Akins

421 posts in 2335 days

#11 posted 1637 days ago


-- Bill from Lithia Springs, GA I love the smell of sawdust in the morning.

View CreekWoodworker's profile


409 posts in 1935 days

#12 posted 1637 days ago

Absolutely beautiful bandsaw boxes. I also like the base and thanks for the tips.

-- Mike ...Success is often the result of taking a misstep in the right direction

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