| Project by Karson | posted 292 days ago | 295 views | 0 times favorited | 13 comments | ![]() |
I posted a project on making two windows for the restoration of the Delmar Caboose. The restoration committee asked our Mason – Dixon Woodworkers Club to make some of the items needed for the restoration of the caboose. I volunteered to make the items.
I posted the build of the windows
Now we on to the building of a new door. The old door had had some vandals get friendly with it.
The door dimensions were 71” tall and 24” wide. Not the size that you would find at the big box stores.
The door stiles (sides) were made from popular and were 4 5/8” wide 1 3/8” thick.
I used a router set that I bought about 6-7 years ago figuring some day I’d use it. (See it worked out)
I first cut the ends of the rails with the matching router bits. 
All of the rest of the door was made with pine.
They were all made with 2 X 8 to 2X 12 salvage materials less than 20” long that had been donated to the toy workshop.
Dry run of the door without the panels and the internal stiles.
The door panels were made with the same salvage wood. They were resawed into 3/4” thick slices and then planed to make them smooth. They ended up between 5/8 and 3/4” thick around 11/16” thick
I then cut the edging on both sides of the panels.
Gluing up with the panels and the internal rails in place.
The completed door.
-- Karson Southern Delaware karson_morrison@bigfoot.com
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13 comments so far
clieb91
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279 posts in 341 days
posted 292 days ago
Karson, Thanks for showing this. What a great project, way to keep the history alive for those to come later on.
-- Chris L. "Don't Dream it, Be it."
bryano
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526 posts in 339 days
posted 292 days ago
Hi Karson. Great job on the door, I like the way you show the work in progress. looks like you are giving your time to another worthy cause. Way to go!
-- bryano
Thos. Angle
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3243 posts in 368 days
posted 292 days ago
Karson,
That logo on the “crummy” brings back memories. My Dad worked at the roundhouse and the coal dock for the Pennsy. He later switched to the rip track and was a car knocker. He was hurt there and medicaled out. In the teens and ‘20’s my Grand Dad was a blacksmith and worked on the wreck train for the Pennsylvania. This was all in Logansport, Indiana which at that time was a division. Fix’er up nice, those old Crummies saw a lot of use. Nice door.
Tom
-- Thos. Angle, Owyhee Design, Oregon
Dan Pleska
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72 posts in 367 days
posted 292 days ago
Nice post on the progress of making the door.
-- Dan, West Virginia, http://www.danpleskaCreations.com
Karson
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12002 posts in 806 days
posted 292 days ago
Thanks guys. It was fun. My wife was after me to fix the screen door for the back screened porch. I didn’t want to tell her I was making a door for a caboose and not make one for her. So I’m now working on her door.
-- Karson Southern Delaware karson_morrison@bigfoot.com
Dadoo
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1430 posts in 396 days
posted 292 days ago
Good idea to keep the wife appeased once in awhile. Hey, this door looks real good. Are you going to reuse the door hardware as well?
-- Bob Vila would be so proud of you!
Lee A. Jesberger
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2206 posts in 385 days
posted 291 days ago
Hi Karson;
Good job on the door and the post.
Wives sure can be pesky huh? LOL
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
lance
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129 posts in 394 days
posted 291 days ago
Another worth while job well done and it was iteresting to see how you were making your door, since I’m in the process of making my two sets of bi-fold doors. Keep up the good work.
-- Bob Lance, DE
MsDebbieP
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11043 posts in 567 days
posted 291 days ago
yet another reason to invest in a tool—in 6-7 years you might volunteer to refurbish a caboose and the tool will come in handy!! Perfect plan. :)
-- "Functional WoodArt" by Debbie, Canada (http://www.execulink.com/~yohan)
mot
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4830 posts in 442 days
posted 291 days ago
Karson, that’s a specific door rail and stile set then? Really neat. My wife is itching for a new entry door. I’ve thought about making one, but would probably need a bigger shop, or some borrowed time on a bigger jointer. Looks great!
-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)
WayneC
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5690 posts in 503 days
posted 291 days ago
Thanks for helping to keep part of our heritage alive Karson.
-- We must guard our enthusiasm as we would our life - James Krenov
oscorner
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4576 posts in 717 days
posted 289 days ago
Very professionally done!
-- Jesus is Lord!
Bob Babcock
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1809 posts in 492 days
posted 287 days ago
Amazing stuff as usual Karson!
-- Bob, Carver Massachusetts, Sawdust Maker http://www.capecodbaychallenge.org