Thickness Sander for Total Shop

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Project by HankLP posted 01-10-2017 04:39 PM 4415 views 5 times favorited 13 comments Add to Favorites Watch

Thickness sander is used to size wood for instruments – mostly ukuleles, and Appalachian dulcimers – down to .060 inches.

13 comments so far

View Diggerjacks's profile


2265 posts in 3254 days

#1 posted 01-10-2017 05:33 PM

Hello HankLP

A nice addition to your shop

Is it a personal pattern ?

What are the size ?
Thanks for sharing

-- Diggerjack-France ---The only limit is the limit of the mind and the mind has no limit

View GAwoodworker's profile


37 posts in 884 days

#2 posted 01-10-2017 05:38 PM

Very nice design! I’ve been thinking about a more compact thickness sander. Are you using your lathe to power it?

View Redoak49's profile


3450 posts in 2104 days

#3 posted 01-10-2017 06:58 PM

Very nice job. I have a Shopsmith and thought about using it. Can you tell us where you got the plans? If it was your own design, do you have plans you can share.

View Woodknack's profile


12329 posts in 2495 days

#4 posted 01-10-2017 09:12 PM

How do you adjust for thickness? Both roller and platen appear to be fixed.

-- Rick M,

View 53rdcard's profile


21 posts in 2982 days

#5 posted 01-10-2017 11:05 PM

I also have a shopsmith and am very interested in the plans you used to make this, or at least some info on how to make one.

If you can of course.

View oldrivers's profile


1404 posts in 1682 days

#6 posted 01-11-2017 01:46 AM

Very nice, job well done.

-- Soli Deo gloria!

View shipwright's profile


8061 posts in 2913 days

#7 posted 01-11-2017 03:54 AM

Interesting build. I did one for my ShopSmith a few years ago but I made it to go on the quill side so I didn’t need bearings etc. I love mine and still use it all the time. I’m sure you will find it indispensable.

Nice work

-- Paul M ..............the early bird may get the worm but it’s the second mouse that gets the cheese!

View majuvla's profile


12863 posts in 2983 days

#8 posted 01-11-2017 12:22 PM

Nice,simple, practical,useful.

-- Ivan, Croatia, Wooddicted

View Woodknack's profile


12329 posts in 2495 days

#9 posted 01-11-2017 06:52 PM

Nevermind my question, I looked at this again on a bigger screen and what I thought was a board being sanded is the platen.

-- Rick M,

View HankLP's profile


63 posts in 617 days

#10 posted 01-14-2017 03:13 AM

Thanks to all for your comments and interest in this project. I added some more pictures showing the 5/8” threaded rod mechanism used to lower and raise the platen, and the cover with bearing for removing the drum. I looked at a lot of home built sanders on-line, and it took a while to realize I could power one with the Total Shop. I don’t have plans, but the drum is built up from 3/4” plywood squares mounted on a 5/8” threaded rod – I plan to do another on smooth bar stock because the threaded rod is less than 5/8” OD and rattles around a bit in the bearings. I didn’t know how to mount the drum in a lathe to turn it, so a temporary tool rest was clamped to the body of the sander, and the drum was turned in situ. I cut a 6”x 48” sanding belt to three 3”wide by 48 inches long and stuck it down with spray adhesive. That way I can get two belts for about $5, and the belts are very durable.

View Woodknack's profile


12329 posts in 2495 days

#11 posted 01-14-2017 03:52 AM

Nicely done. Thanks for the additional pics.

-- Rick M,

View Redoak49's profile


3450 posts in 2104 days

#12 posted 01-14-2017 12:20 PM

The extra pictures were very useful. I think I have to build one.

View Monte Pittman's profile

Monte Pittman

29784 posts in 2453 days

#13 posted 01-14-2017 01:01 PM

Great design

Welcome to Lumberjocks

-- Nature created it, I just assemble it.

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