A custom butcher block that's one of a kind

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Project by Ryan Shervill posted 02-19-2010 01:26 AM 6548 views 26 times favorited 52 comments Add to Favorites Watch

I was asked by Canadian Home Workshop Magazine to build “something for the kitchen”, but seeing as how I detest plywood, I decided to do a butcher block…..but butcher blocks are kinda boring… I “spiced it up” :)

The mother of all cutting boards I think! 24X36 X 4.5” thick endgrain cherry/maple/walnut on a solid cherry base.

The joinery:

About 900 butt joints….the single most difficult glue up I have ever done…..just that top took close to 100 hours

16 mortise and tennons, cut with the FMT and splined. 8 of them on the “Y” axis….tricky :)

144 3/8” holes with 72 dowels

Thanks very much for looking :)

Ryan Shervill







-- Want to see me completely transform a house? Look here:

52 comments so far

View hap's profile


322 posts in 2875 days

#1 posted 02-19-2010 01:28 AM


-- hap, gunbarrel city tx.

View grizzman's profile


7631 posts in 2390 days

#2 posted 02-19-2010 01:40 AM

hot diggity dog…that’s a cutting board…...wish i was up your way..would love to stop in…but since i cant…i’ll wish you the best and hope you enjoy the show…that will be great…fantastic build…grizzman

-- GRIZZMAN ...[''''']

View KMJohnson's profile


165 posts in 2107 days

#3 posted 02-19-2010 01:47 AM

Thats cool.

-- Let's do it in the wood pile!

View GMman's profile


3902 posts in 2784 days

#4 posted 02-19-2010 01:50 AM

Great great work

View Abbott's profile


2570 posts in 2390 days

#5 posted 02-19-2010 01:50 AM


-- Ohh mann...pancakes and boobies...I'll bet that's what Heaven is like! ♣ ♣ ♣ ♣

View CharlieM1958's profile


16143 posts in 3305 days

#6 posted 02-19-2010 01:52 AM

Beautiful! Man, that’s a lot of cutting and gluing.

-- Charlie M. "Woodworking - patience = firewood"

View Scottwpaul02's profile


39 posts in 2151 days

#7 posted 02-19-2010 01:53 AM

Beautiful board!!

View charlton's profile


78 posts in 2495 days

#8 posted 02-19-2010 01:56 AM

Hey! I’ve seen this design before! Wait, it was yours! :)

Ryan, couple of questions:

1. Will you be cutting all the parallelograms at the show?
2. Will the build span all three days?

Thanks! Hope to see you there!


View Ryan Shervill's profile

Ryan Shervill

278 posts in 2899 days

#9 posted 02-19-2010 02:07 AM

Hey Charlton.

I’m building a simpler version at the show (checkerboard) as there is no way to get my own tools to the show….and I don’t have an extra two days to tune whatever machines I end up using :) Besides, I only have three days…

I will have sample pieces there though as well as a full photo show cycling through on the computer showing the steps.

Thanks everyone,


-- Want to see me completely transform a house? Look here:

View Ger21's profile


701 posts in 2217 days

#10 posted 02-19-2010 02:10 AM

That’s awesome!!

-- Gerry,

View bigike's profile


4047 posts in 2375 days

#11 posted 02-19-2010 02:13 AM

holy,.... nice work very nice

-- Ike, Big Daddies Woodshop,

View Lupo's profile


206 posts in 2109 days

#12 posted 02-19-2010 02:15 AM

You could cut up a whole side of beef on that thing!!!!!! Incredible…..

View zlatanv's profile


691 posts in 2320 days

#13 posted 02-19-2010 02:51 AM

Very cool!

-- Z, Rockwall, TX

View DuaneEDMD's profile


115 posts in 2439 days

#14 posted 02-19-2010 02:55 AM

Great build. The top speaks for itself. The wedged tenons are a great touch….I like them a lot. Great job.

-- --It's not how long you live, but how you live that makes it a life.--

View dustbunny's profile


1149 posts in 2382 days

#15 posted 02-19-2010 03:11 AM

That is quiet an accomplishment !!
Beautiful work, well thought out :)


-- Imagination rules the world. ~ Napoleon Bonaparte ~

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